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AEM Ford Coyote Engine Adapter Harness 303813 User Manual
AEM Ford Coyote Engine Adapter Harness 303813 User Manual
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P/N 3 0-3 813 F ord C oyo te 4 V 5 .0 L V 8 A EM In fin it y C oyo te E ngin e H arn ess A dap te r AEM P erfo rm ance E le ctr o nic s A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250 P hone: ( 3 10) 4 84-2 322 F a x: ( 3 10) 4 84-0 152 h ttp ://w ww.a em ele ctr o nic s.c om I n str u ctio n P art N um ber: 1 0-3 813 D ocum ent B uild 1 0/2 0/2 015 I n str u ctio n M an ual W ARNIN G : T his in sta lla tio n is n ot fo r th e tu nin g n ovic e ! U se th is s y ste m w ith E X TR EM E c a utio n! T he A EM I n fin ity P ro gra m mable E M S a llo w s fo r to ta l fle xib ility in e ngin e tu nin g. M is u se o r im pro per tu nin g o f th is p ro duct c a n d estr o y y o ur e ngin e! If y o u a re n ot w ell v e rs e d in e ngin e d yn am ic s a nd th e tu nin g o f e ngin e m anagem ent s y ste m s D O N O T a tte m pt th e in sta lla tio n. R efe r th e in sta lla tio n to a n A EM -tr a in ed tu nin g s h op o r c a ll 8 00-4 23-0 046 fo r te ch nic a l a ssis ta nce . N O TE: A ll s u pplie d A EM c a lib ra tio ns, W iz a rd s a nd o th er tu nin g in fo rm atio n a re o ffe re d a s p ote ntia l s ta rtin g p oin ts o nly . IT IS T H E R ES PO NSIB IL IT Y O F T H E E N G IN E T U NER T O U LTIM ATELY C O NFIR M IF T H E C ALIB RATIO N IS S AFE F O R IT S IN TEN DED U SE. A EM h old s n o r e sp onsib ility fo r a ny e ngin e d am age th at r e su lts fr o m th e m is u se o r m is tu nin g o f th is p ro duct! STO P! T HIS P RO DUC T H AS L E G AL R ESTRIC TIO NS. R EAD T HIS B EFO RE IN STALLIN G /U SIN G ! T H IS P R O DUCT M AY B E U SED S O LELY O N V EH IC LES U SED IN S A NCTIO NED C O MPETIT IO N W HIC H M AY N EV ER B E U SED U PO N A P U BLIC R O AD O R H IG HW AY, U NLES S P ER M IT TED B Y S PEC IF IC R EG ULA TO RY E X EM PTIO N. ( V IS IT T H E “ E M IS SIO NS” P A GE A T H TTP:// W WW.S EM ASA N.C O M/E M IS SIO NS F O R S TA TE B Y S TA TE D ETA IL S .) I T IS T H E R ES PO NSIB IL IT Y O F T H E IN STA LLER A ND/O R U SER O F T H IS P R O DUCT T O E N SURE T H A T IT IS U SED IN C O MPLIA NCE W IT H A LL A PPLIC A BLE L A W S A ND R EG ULA TIO NS. IF T H IS P R O DUCT W AS P U RCHA SED IN E R RO R, D O N O T IN STA LL A ND/O R U SE IT . T H E P U RCHA SER M UST A RRA NG E T O R ETU RN T H E P R O DUCT F O R A F U LL R EFU ND. T H IS P O LIC Y O NLY A PPLIE S T O IN STA LLER S A ND/O R U SER S W HO A RE L O CA TED IN T H E U NIT ED S TA TES ; H O W EV ER C USTO MER S W HO R ES ID E IN O TH ER C O UNTR IE S S HO ULD A CT IN A CCO RDA NCE W IT H T H EIR L O CA L L A W S A ND R EG ULA TIO NS.
P/N 3 0-3 813 2 © 2 015 A EM P erfo rm ance E le ctr o nic s OVE R VIE W T he 3 0-3 813 A EM In fin it y C oyote E ngin e H arn ess A dapte r w as d esig ned to ru n th e 2 011-2 014 F ord 5 .0 L 4 V T i- V CT C oyote e ngin es a nd F ord R acin g C ra te E ngin es p art n um bers M -6 007-M 50 a nd M -6 007-A 50N A; a ll w it h m anual tra nsm is sio ns. T his is a tru e s ta ndalo ne s yste m th at e lim in ate s th e u se o f th e F ord E CU a nd m ass a ir flo w s ensor. T he u se o f th is h arn ess m akes th e k it “p lu g a nd p la y” s o n o c uttin g o r s plic in g w ir e s is n ecessary (w hen u sed w it h o ptio nal 3 0-3 510-0 0 A UX h arn ess, s old s epara te ly ). T he b ase c onfig ura tio n file s a va ila ble fo r th e In fin it y E M S a re s ta rtin g p oin ts o nly a nd w ill n eed to b e m odifie d fo r e ve ry s pecific a pplic atio n. T he a va ila ble In fin it y E M S p art n um bers fo r th is a dapte r k it a re : · 30-7 101 IN FIN IT Y -8 · 30-7 100 IN FIN IT Y -1 0 P le ase r e ad th is d ocu m ent in its e ntir e ty b efo re a tte m ptin g to s ta rt o r r u n a n e ngin e. GETTIN G S TA RTE D R efe r to th e 1 0-7 100 fo r E M S 3 0-7 100 In fin ity Q uic k S ta rt G uid e fo r a ddit io nal in fo rm atio n o n g ettin g t h e e ngin e s ta rte d w it h th e In fin it y E M S. T he F ord C oyote V 8 b ase s essio n is lo cate d in C :\D ocum ents \A EM \ In fin it y T uner\S essio ns\B ase S essio ns. DO W NLO ADABLE F IL E S F ile s c an b e d ow nlo aded fr o m w ww.a em in fin it y .c om . A n e xperie nced tu ner m ust b e a va ila ble to c onfig ure a nd m anip ula te th e d ata b efo re d riv in g c an c om mence. T he Q uic k S ta rt G uid e a nd F ull M anual d escrib e t h e s te ps fo r lo ggin g in a nd re gis te rin g a t w ww.a em in fin it y .c om . T hese d ocum ents a re a va ila ble fo r d ow nlo ad h ere : h ttp ://w ww.a em ele ctr o nic s.c o m /p ro ducts /s u pport
DO W NLO ADABLE F IL ES 3 © 2 015 A EM P erfo rm ance E le ctr o nic s Kit C onte n ts Dia g ra m AEM P /N Descrip tio n Qty A 36-3 813 AEM In fin it y C oyote E ngin e H arn ess A dapte r 1 B 35-2 840 Ig nit o r, 4 -C hannel w it h T herm al P aste 2 C 35-3 014 Cable , U SB C om ms 9 .8 1 D 4-1 008 12-W ay A ux C onnecto r, S eale d 1 E 4-1 009 Dust C ap, F la sh E nable 1 F 4-1 010 Ju m per, F la sh E nable 1 G 1062-2 0-0 122 Socket, A ux C onnecto r 12 10-3 813 In stru ctio n S heet, 3 0-3 813 1
P/N 3 0-3 813 4 © 2 015 A EM P erfo rm ance E le ctr o nic s Im porta n t A pplic atio n N ote s T he 3 0-3 813 A EM In fin it y C oyote E ngin e H arn ess A dapte r a llo w s fo r a p lu g a nd p la y in sta lla tio n o f e it h er a n A EM I n fin it y -8 o r In fin it y -1 0 E CU to a 2 011-2 014 F ord 5 .0 L 4 V T i- V CT C oyote E ngin e w it h a m anual tra nsm is sio n. T hese e ngin es a re a va ila ble a s c ra te e ngin es fr o m F ord R acin g b y th e fo llo w in g p art n um bers : 5 .0 L 4 V T i-V CT M usta ng C ra te E ngin e - F ord R acin g P /N M -6 007-M 50 5 .0 L C oyo te A lu m in ato r N A C ra te E ngin e - F ord R acin g P /N M -6 007-A 50N A 5 .0 L C oyo te A lu m in ato r S C C ra te E ngin e - F ord R acin g P /N M -6 007-A 50S C 5 .0 L A lu m in ato r X S C ra te E ngin e - F ord R acin g P /N M -6 007-A 50X S B oth o f th ese c ra te e ngin es c om e w it h a n e ngin e w ir in g h arn ess th at p lu gs d ir e ctly in to th e A EM w ir e h arn ess. T he A EM In fin it y C oyote E ngin e H arn ess A dapte r in clu des a fu sed p ow er d is trib utio n m odule w it h re la ys fo r ra dia to r f a n, c oils , in je cto rs , E CU, s ta rte r s ole noid , a nd fu el p um p. T he O EM F ord tw o-w ir e ig nit io n c oils (M oto rc ra ft P /N B R3Z-1 2029-A ) a re c ontro lle d b y th e A EM In fin it y E CU, b ut t h ey a re n ot d riv e n d ir e ctly . T his k it in clu des th e tw o A EM 4 C hannel C oil D riv e rs (A EM P /N 3 0-2 840) re quir e d to d riv e th ese c oils . T he A EM In fin it y E CU w ill ru n th e e ngin e w it h a s peed d ensit y fu elin g c alc ula tio n, e lim in atin g th e n eed fo r a n O EM a ir b ox a nd m ass a ir flo w s ensor (M AF). R equir e d a re a n in ta ke a ir te m pera tu re (IA T) s ensor a nd m anifo ld a bsolu te p re ssure (M AP) s ensor. A EM a ls o o ffe rs a n a uxilia ry s ub-h arn ess to m ake a ddin g th ese s ensors a p lu g a nd p la y i n sta lla tio n. 3 0-2 010 Air T em p S enso r K it, 3 /8 N PT 3 0-2 130-5 0 3.5 b ar (5 0P SIa ) S ta in le ss S te el M AP S enso r K it 3 0-3 510-0 0 Auxilia ry H arn ess fo r A EM M AP a nd IA T S enso rs T he A EM In fin it y E CU in clu des o n b oard c ontro l fo r tw o U EG O w id eband o xygen s ensors . T hese s ensors (s old s epara te ly , 2 re quir e d) p lu g in d ir e ctly to th e A EM In fin it y C oyote E ngin e H arn ess A dapte r. 3 0-2 001 Bosc h L S U 4 .2 W id eband U EG O R epla ce m ent S enso r T he A EM In fin it y E CU in clu des E le ctro nic T hro ttle C ontro l (E TC ) th at w ill c ontro l th e e le ctro nic th ro ttle b ody i n clu ded w it h th e a bove c ra te e ngin es. A s uit a ble E TC a ccele ra to r p edal is re quir e d. T he b ase s essio n file fo r th e F ord C oyote a pplic atio n is c onfig ure d to u se th e F ord M usta ng a ccele ra to r p edal (s old s epara te ly ) a nd th e A EM I n fin it y C oyote E ngin e H arn ess A dapte r is d esig ned to p lu g d ir e ctly in to th is a ccele ra to r p edal. F ord P /N B R3Z-9 5836-D Acce le ra to r P edal T he b ase s essio n file p ro vid ed fo r th e F ord C oyote a pplic atio n w as c re ate d w it h th e u se o f th e F ord R acin g M usta ng B oss 3 02 A lt e rn ato r K it . T he c alib ra tio n h as L ow sid e 0 d uty a nd fr e quency ta ble s s etu p to c harg e a t ~ 14.7 v o lt s . S ee A lt e rn ato r C ontro l s ectio n fo r m ore in fo rm atio n o n c ontro llin g th e c harg in g s yste m . T he A EM I n fin it y C oyote E ngin e H arn ess A dapte r is d esig ned to p lu g d ir e ctly in to th is a lt e rn ato r. F ord R acin g P /N M -8 600-M 50B ALT Musta ng B oss 3 02 A lte rn ato r K it T he b ase c alib ra tio n u tiliz es th e C lu tc h P osit io n (N eutra l S wit c h) fly in g le ad a s a n in put in to th e In fin it y E CU. O nce g ro unded, th e In fin it y E CU p ro vid es th e g ro und fo r th e S ta rte r R ela y c ontro l c ir c uit . If th e u ser w is hes n ot to p ro vid e a g ro und to th is fly in g le ad, fo llo w th e s te ps p ro vid ed in th e C lu tc h P osit io n S wit c h s ectio n to m odify th e L S 8_D uty [% ] ta ble v a lu es to a llo w th e s ta rte r to b e e ngaged w it h out a c lu tc h s ig nal. T he fa cto ry C ylin der H ead T em pera tu re s ensor a nd fu el in je cto rs h ave b een fu lly c hara cte riz ed a nd th eir c alib ra tio ns a re u tiliz ed in th e b ase c alib ra tio n.
Im porta nt A pplic a tio n N ote s 5 © 2 015 A EM P erfo rm ance E le ctr o nic s IN FIN IT Y A DAPTE R H A RNESS T he c ore o f th e A EM In fin it y C oyote E ngin e H arn ess A dapte r is th e m ain h arn ess th at c onnects b etw een th e F ord e ngin e h arn ess a nd th e A EM In fin it y E CU. T his h arn ess fe atu re s a p ow er d is trib utio n m odule th at in clu des fu ses a nd re la ys to p ro perly p ow er th e e ngin e a nd re la te d a ccessorie s. T he h arn ess c onnectio ns fo r th e v a rio us p ow er, g ro und, s w it c hes, a nd s ensors a re d escrib ed h ere . T he h arn ess m ay b e b ro ken u p in to s eve ra l b ra nches a s d escrib ed in th e fo llo w in g d ia gra m to s im plify in sta lla tio n. P ow er L ead s + 12V B ATT - T w o re d 1 0ga m ain p ow er fly in g le ads s hould b e c onnecte d to th e b atte ry p osit iv e te rm in al. G ro und - T w o rin g te rm in als s hould b e s ecure ly a tta ched to c hassis g ro und. R em ove p ain t o r p la tin g a t th e a tta chm ent p oin t o f th ese rin g te rm in als . V erify th at y ou h ave a g ood r e lia ble g ro und p ath fr o m th e b atte ry n egativ e p ost to th e l o catio n b ein g u sed fo r th ese rin g te rm in als . In g enera l, th e th e r e sis ta nce fr o m th e b atte ry g ro und to th is c hassis lo catio n s hould b e le ss th an 0 .1 O hm .
P/N 3 0-3 813 6 © 2 015 A EM P erfo rm ance E le ctr o nic s D riv ers S id e C ab in B ra n ch I G N S W S O URCE - R ed 1 8ga fly in g le ad s hould b e c onnecte d t o th e B o r B ATT b atte ry s ourc e te rm in al o f th e ig nit io n s w it c h. I G N S W S IG NAL - O ra nge 1 8ga fly in g le ad s hould b e c onnecte d to th e IG N te rm in al o f th e ig nit io n s w it c h. T his m ust b e a s in gle te rm in al o n th e ig nit io n s w it c h th at p ro vid es 1 2V w hen th e k ey is in b oth th e S ta rt (c ra nkin g) a nd R un p osit io n. S TA RT S W S IG NAL - O ra nge 1 8ga fly in g le ad s hould b e c onnecte d to th e S TA RT te rm in al o f th e ig nit io n s w it c h. T his m ust b e a s in gle te rm in al o n th e ig nit io n s w it c h th at p ro vid es 1 2V w hen th e k ey is in th e S ta rt (c ra nkin g) p osit io n o nly . F U EL P UM P + 12V - O ra nge 1 2ga fly in g le ad s hould c onnect to fu el p um p p osit iv e te rm in al. S epara te g ro und fo r f u el p um p m ust b e p ro vid ed. T his p ro vid es fo r E CU c ontro l o f th e fu el p um p- ru nnin g w hen E ngin e R PM > 0 a nd tw o s econd p rim e a t k ey-o n. C LU TC H P O S - Y ello w 1 8ga fly in g le ad s hould b e g ro unded th ro ugh a c usto m er-s upplie d c lu tc h p osit io n s w it c h w hen th e c lu tc h p edal is d epre ssed. T he s ta rte r s ole noid s afe ty lo ckout fu nctio n m ay b e b ypassed v ia In fin it y T uner s oft w are if th e u ser c hooses n ot to u se a c lu tc h s w it c h. T he le ad s hould b e in sula te d a nd tie d u p o ut o f th e w ay if u nused. S ee C lu tc h P osit io n S wit c h s ectio n fo r d eta ils . T A CHO - P in k 1 8ga fly in g le ad m ay b e u sed to d riv e a s ta ndard ta chom ete r w it h a 1 2V s quare w ave s ig nal. T his is n ot a m andato ry fu nctio n, th e le ad s hould b e in sula te d a nd tie d u p o ut o f th e w ay if u nused. A PP - T he A ccele ra to r P edal P osit io n s ensor b ra nch te rm in ate s w it h a c onnecto r th at p lu gs d ir e ctly in to a c usto m er-s upplie d a ccele ra to r p edal a ssem bly , F ord P /N B R3Z-9 5836-D . E ngin e C om partm en t B ra n ch P CM 7 0-W AY - T his 7 0-w ay te rm in ate d c onnecto r p lu gs in to t h e e ngin e w ir e h arn ess s upplie d w it h th e F ord R acin g c ra te e ngin e. T he e ngin e h arn ess s id e o f th is c onnectio n in clu des a w hit e p la stic la tc h th at s w in gs o ve r a nd lo cks in to p osit io n w hen th e c onnectio n is fu lly s eate d. A UX IN LIN E to E N G IN E - T his 1 6-w ay te rm in ate d c onnecto r p lu gs in to th e e ngin e w ir e h arn ess s upplie d w it h th e F ord R acin g c ra te e ngin e. It is n orm al fo r th is c onnecto r to h ave o nly th re e w ir e s in it . T he re m ain der o f th e u nused p osit io ns a re s eale d w it h b la nkin g p lu gs. A LT - T his 3 -w ay te rm in ate d c onnecto r p lu gs d ir e ctly in to a c usto m er-s upplie d a lt e rn ato r, F ord R acin g P /N M -8 600- M 50B ALT. T he A EM In fin it y E CU c ontro ls th e v o lt a ge s et p oin t o f th e a lt e rn ato r, s ee A lt e rn ato r C ontro l s ectio n fo r d eta ils . F A N + 12V - O ra nge 1 2ga fly in g le ad s hould c onnect to ra dia to r fa n p osit iv e te rm in al. T his p ro vid es fo r E CU c ontro l
IN FIN IT Y A DAPTER H ARNES S 7 © 2 015 A EM P erfo rm ance E le ctr o nic s o f th e e le ctric ra dia to r fa n, a dju sta ble o n/o ff te m pera tu re c onfig ura ble v ia In fin it y T uner S etu p W iz ard . F A N -G ND - B la ck 1 2ga fly in g le ad s hould c onnect to ra dia to r fa n n egativ e te rm in al. T his w ir e te rm in ate s a t th e a dja cent rin g te rm in al. R in g T erm in al - B la ck 1 2ga le ad p ro vid es g ro und to th e e le ctric ra dia to r fa n. R em ove p ain t o r p la tin g a t th e a tta chm ent p oin t o f th is rin g te rm in al. V erify th at y ou h ave a g ood re lia ble g ro und p ath fr o m th e b atte ry n egativ e p ost to th e lo catio n b ein g u sed fo r th is rin g te rm in al. In g enera l, th e th e re sis ta nce fr o m th e b atte ry g ro und to th is c hassis lo catio n s hould b e le ss th an 0 .1 O hm . E xh au st B ra n ch U EG O 1 - T his 6 -w ay te rm in ate d c onnecto r p lu gs d ir e ctly in to a c usto m er-s upplie d w id eband o xygen U EG O s ensor, A EM P /N 3 0-2 001. T his s ensor s hould b e m ounte d in th e e xhaust c olle cto r o f B ank 1 (c ylin ders 1 -2 -3 -4 ), ty pic ally p assenger s id e o f th e v e hic le . P ro per c ylin der s am plin g is c rit ic al fo r c lo sed lo op a ir fu el ra tio c ontro l. U EG O 2 - T his 6 -w ay te rm in ate d c onnecto r p lu gs d ir e ctly in to a c usto m er-s upplie d w id eband o xygen U EG O s ensor, A EM P /N 3 0-2 001. T his s ensor s hould b e m ounte d in th e e xhaust c olle cto r o f B ank 2 (c ylin ders 5 -6 -7 -8 ), ty pic ally d riv e r s id e o f t h e v e hic le . P ro per c ylin der s am plin g is c rit ic al fo r c lo sed lo op a ir fu el ra tio c ontro l. S TA RTER S O L - O ra nge 1 2ga fly in g le ad s hould b e c onnecte d to th e s ta rte r s ole noid . T he u se o f a c lu tc h p osit io n s w it c h a llo w s fo r th e u se o f E CU-c ontro lle d s ta rte r s ole noid s afe ty lo ckout fu nctio n. T his fu nctio n m ay b e b ypassed v ia In fin it y T uner s oft w are if th e u ser c hooses n ot t o u se a c lu tc h s w it c h. S ee C lu tc h P osit io n S wit c h s ectio n fo r d eta ils . C ab in B ra n ch C oil 1 - T here is a p air o f te rm in ate d b ra nches m ark ed C oil 1 - o ne 4 -w ay a nd o ne 5 -w ay c onnecto r. T hese c onnecto rs s hould b e p lu gged in to o pposit e e nds o f th e s am e 4 -C hannel Ig nit o r, p ro vid ed in th is k it . S ee 4 -C hannel Ig nit o rs s ectio n fo r m ountin g re quir e m ents . C oil 2 - T here is a p air o f te rm in ate d b ra nches m ark ed C oil 2 - o ne 4 -w ay a nd o ne 5 -w ay c onnecto r. T hese c onnecto rs s hould b e p lu gged in to o pposit e e nds o f th e s am e 4 -C hannel Ig nit o r, p ro vid ed in th is k it . S ee 4 -C hannel Ig nit o rs s ectio n fo r m ountin g re quir e m ents .
P/N 3 0-3 813 8 © 2 015 A EM P erfo rm ance E le ctr o nic s F la sh - T his 2 -w ay c onnecto r is u sed fo r s econdary h ard w are f la shin g. T his c onnecto r is n orm ally p ro te cte d w it h a d ust c ap. T he in clu ded s hunt c onnecto r ju m ps th e tw o w ir e s to geth er w hen re quir e d. O nce in it ia lly fla shed, th e E M S is n orm ally u pgra ded in th e s oft w are , n ot re quir in g th is c onnecto r. A UX - T his 1 2-w ay c onnecto r is u sed to a dapt m any c om mon a ncilla ry in puts a nd o utp uts e asily . In clu ded in th is k it a re a 1 2-w ay m atin g c onnecto r, 1 2 te rm in als , a nd a c onnecto r w edgelo ck. T hese c om ponents w ill n eed to b e te rm in ate d b y t h e in sta lle r w it h 1 6-2 2ga w ir e . F or a p lu g & p la y in sta lla tio n o f th e M AP a nd IA T s e nso rs r e quir e d to r u n th is e ngin e, u se th e A uxilia ry H arn ess A EM P /N 3 0-3 510-0 0 (s o ld s e para te ly ). T his w ill a llo w th e in sta lle r to p lu g in th e re quir e d s ensors w it h o ut a ny c usto m w ir in g o r te rm in atio n. N ote : th e p in n um berin g is m old ed in to th e w ir e s id e o f th e c onnecto r. S ee P in outs s ectio n fo r d eta ils o f th is c onnecto rs p in s. E C U C 1 - T his 7 3-w ay c onnecto r s hould b e p lu gged d ir e ctly i n to th e A EM In fin it y E CU. T his E CU is id entifie d b y th e g ra y t e rm in al p osit io n lo ck, a nd m ate s to th e g ra y c onnecto r o n th e E CU. E C U C 2 - T his 5 6-w ay c onnecto r s hould b e p lu gged d ir e ctly i n to th e A EM In fin it y E CU. T his E CU is id entifie d b y th e b lu e t e rm in al p osit io n lo ck, a nd m ate s to th e b lu e c onnecto r o n th e E CU. P ow er D is tr ib utio n M odule - T he P DM c onta in s th e fu ses a nd re la ys r e quir e d fo r o pera tio n o f th e e ngin e, f u el p um p, s ta rte r s ole noid , a nd e le ctric ra dia to r fa n. A lw ays re pla ce f u ses a nd re la ys w it h c om ponents o f a n id entic al ra tin g. R efe r to th e d ia gra m a t rig ht fo r fu se v a lu es a nd c om ponent lo catio ns.
IN FIN IT Y A DAPTER H ARNES S 9 © 2 015 A EM P erfo rm ance E le ctr o nic s 4-C han nel Ig nit o rs I t is c rit ic al th at th is d riv e r m odule b e m ounte d to a fla t m eta llic s urfa ce a nd th at th e s upplie d th erm ally c onductiv e g re ase is a pplie d b etw een th e m odule a nd it s m ountin g s urfa ce. T his is re quir e d to a llo w th e h eat g enera te d to b e c onducte d a w ay. F ailu re to m ount th e d riv e r in th is m anner w ill c ause a p re m atu re fa ilu re a nd w ill v o id th e w arra nty . Alt e rn ato r C ontr o l T he F ord M usta ng B oss 3 02 A lt e rn ato r is c ontro lle d b y a fix ed fr e quency a nd a v a ria ble d uty c ycle th at c ontro ls t h e c harg e v o lt a ge s et p oin t. T he b ase s essio n s ets L S 0_D uty to 3 5 % w hic h c orre la te s to ~ 14.7 v c harg e. D ecre asin g th e L S 0_D uty p erc enta ge w ill in cre ase th e b atte ry s et p oin t (h ig her v o lt a ge), a nd in cre asin g th e d uty p erc enta ge w ill d ecre ase th e b atte ry s et p oin t (lo w er v o lt a ge).
P/N 3 0-3 813 1 0 © 2 015 A EM P erfo rm ance E le ctr o nic s Clu tc h P osit io n S w it c h T he b ase s essio n w ill n ot p ro vid e a g ro und fo r th e S ta rte r S ole noid re la y u nle ss a g ro und is p ro vid ed to th e C LU TC H P O S fly in g le ad o n th e F ord R acin g w ir in g h arn ess. T his re quir e m ent c an b e m odifie d th ro ugh s ettin g th e L S 8_D uty [% ] ta ble to 1 00% a t a ll C lu tc hS wit c h p osit io ns. S ee e xam ple b elo w : T he b ase s essio n s ets th e in put fo r th e ‘C lu tc hS wit c h’ 1 D ta ble c hannel to A nalo g20, w hic h is p ulle d u p to 5 v o lt s . W hen a g ro und is p ro vid ed th is d ro ps A nalo g20’s v o lt a ge fr o m 5 v o lt s to 0 v o lt s , th is tra nsit io n in v o lt a ge s ets th e C lu tc hS wit c h c hannel to 0 (O FF) o r 1 (O N). Driv e B y W ir e T he b ase c alib ra tio n w ill s et m ost o f th e D riv e -B y-W ir e (D BW ) c hannels fo r th e s to ck 5 .0 L C oyote th ro ttle b ody. If a d iffe re nt th ro ttle b ody is u sed, fo r e xam ple C obra J e t, th en fu rth er a dju stm ents to th e D BW c hannels w ill b e r e quir e d. T o c om ple te th e D BW s etu p th e D riv e B y W ir e W iz ard m ust b e ra n. S ele ct C alib ra te s ensor d ata o nly a nd fo llo w th e D BW S etu p s te ps. N ote : T here a re a fe w in te gra te d D BW fa il s afe s in corp ora te d in to th e In fin it y s yste m . F or in sta nce, if th e a ccele ra to r p edal a nd th ro ttle p osit io n s ensors d o n ot tra ck e ach o th er, o r if th e m axim um D BW c urre nt is e xceeded, th ere w ill b e a fa ta l e rro r w hic h w ill k ill th e e ngin e fo r s afe ty p urp oses. T his e rro r w ill re set w hen th e i g nit io n k ey is tu rn ed o ff m om enta rily , a nd th en tu rn ed b ack o n. Varia b le V alv e C ontr o l ( V VC ) T he A EM In fin it y s yste m s upports F ord s C oyote ’s T i- V CT V aria ble V alv e C ontro l. T he b ase c alib ra tio n is c onfig ure d w it h b ase V VC s ettin gs th at s hould w ork fo r m ost s to ck e ngin es. T o e nsure p ro per T i- V CT fu nctio n, th e u ser m ust s ync th e c am tim in g b y fo llo w in g th e in stru ctio ns lis te d in S etu p W iz ard : W iz ard s> S etu p W iz ard > V VC>V VC C am S ync. F ailu re to p ro perly s ync th e c am tim in g m ay re sult in a n i m pro perly fu nctio nin g T i- V CT s yste m .