AEM Dodge 20082010 Viper 4G NA User Manual
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In fin it y S upporte d A pplic atio n 2 008–2010 D odge V ip er 4 G AEM P erfo rm ance E le ctr o nic s A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250 P hone: ( 3 10) 4 84-2 322 F a x: ( 3 10) 4 84-0 152 h ttp ://w ww.a em ele ctr o nic s.c om I n str u ctio n P art N um ber: D ocum ent B uild 1 /6 /2 015 I n str u ctio n M an ual STO P! T HIS P RO DUC T H AS L E G AL R ESTRIC TIO NS. R EAD T HIS B EFO RE IN STALLIN G /U SIN G ! T H IS P R O DUCT M AY B E U SED S O LELY O N V EH IC LES U SED IN S A NCTIO NED C O MPETIT IO N W HIC H M AY N EV ER B E U SED U PO N A P U BLIC R O AD O R H IG HW AY, U NLES S P ER M IT TED B Y S PEC IF IC R EG ULA TO RY E X EM PTIO N. ( V IS IT T H E “ E M IS SIO NS” P A GE A T H TTP:// W WW.S EM ASA N.C O M/E M IS SIO NS F O R S TA TE B Y S TA TE D ETA IL S .) I T IS T H E R ES PO NSIB IL IT Y O F T H E IN STA LLER A ND/O R U SER O F T H IS P R O DUCT T O E N SURE T H A T IT IS U SED IN C O MPLIA NCE W IT H A LL A PPLIC A BLE L A W S A ND R EG ULA TIO NS. IF T H IS P R O DUCT W AS P U RCHA SED IN E R RO R, D O N O T IN STA LL A ND/O R U SE IT . T H E P U RCHA SER M UST A RRA NG E T O R ETU RN T H E P R O DUCT F O R A F U LL R EFU ND. T H IS P O LIC Y O NLY A PPLIE S T O IN STA LLER S A ND/O R U SER S W HO A RE L O CA TED IN T H E U NIT ED S TA TES ; H O W EV ER C USTO MER S W HO R ES ID E IN O TH ER C O UNTR IE S S HO ULD A CT IN A CCO RDA NCE W IT H T H EIR L O CA L L A W S A ND R EG ULA TIO NS. W ARNIN G : T his in sta lla tio n is n ot fo r th e tu nin g n ovic e ! U se th is s y ste m w ith E X TR EM E c a utio n! T he A EM I n fin ity P ro gra m mable E M S a llo w s fo r to ta l fle xib ility in e ngin e tu nin g. M is u se o r im pro per tu nin g o f th is p ro duct c a n d estr o y y o ur e ngin e! If y o u a re n ot w ell v e rs e d in e ngin e d yn am ic s a nd th e tu nin g o f e ngin e m anagem ent s y ste m s D O N O T a tte m pt th e in sta lla tio n. R efe r th e in sta lla tio n to a n A EM -tr a in ed tu nin g s h op o r c a ll 8 00-4 23-0 046 fo r te ch nic a l a ssis ta nce . N O TE: A ll s u pplie d A EM c a lib ra tio ns, W iz a rd s a nd o th er tu nin g in fo rm atio n a re o ffe re d a s p ote ntia l s ta rtin g p oin ts o nly . IT IS T H E R ES PO NSIB IL IT Y O F T H E E N G IN E T U NER T O U LTIM ATELY C O NFIR M IF T H E C ALIB RATIO N IS S AFE F O R IT S IN TEN DED U SE. A EM h old s n o r e sp onsib ility fo r a ny e ngin e d am age th at r e su lts fr o m th e m is u se o r m is tu nin g o f th is p ro duct!
2 © 2 015 A EM P erfo rm ance E le ctr o nic s OVE R VIE W T he A EM In fin it y E M S c an b e a dapte d to m ost fu el in je cte d e ngin es. W hen p ossib le , A EM w ill p ro vid e “ b ase c al” s essio ns a nd c onfig ura tio n file s fo r s upporte d a pplic atio ns th at h ave b een v e rifie d b y A EM e ngin eers . T hese s essio n a nd c onfig ura tio n file s a re s ta rtin g p oin ts o nly a nd w ill n eed to b e m odifie d fo r y our s pecific a pplic atio n. T his m anual lis ts th e file s a va ila ble a nd s uggeste d c hanges fo r y our e ngin e. It a ls o in clu des a p in out w it h s uggestio ns fo r a daptin g th e In fin it y E CU to y our e ngin e h arn ess. It is th e r e sponsib ilit y o f th e in sta lle r to v e rify th is in fo rm atio n b efo re s ta rtin g th e e ngin e. MODELS D odge 2 008–2010 V ip er w it h 8 .4 L V 10 e ngin e DO W NLO ADABLE F IL E S F ile s c an b e d ow nlo aded fr o m w ww.a em in fin it y .c om . A n e xperie nced tu ner m ust b e a va ila ble to c onfig ure a nd m anip ula te th e d ata b efo re d riv in g c an c om mence. T he Q uic k S ta rt G uid e a nd F ull M anual d escrib e t h e s te ps fo r lo ggin g in a nd re gis te rin g a t w ww.a em in fin it y .c om . T hese d ocum ents a re a va ila ble fo r d ow nlo ad in th e S upport s ectio n o f th e A EM E le ctro nic s w ebsit e : h ttp ://w ww.a em ele ctro nic s.c om / p ro ducts /s upport/in stru ctio ns . ADAPTE R H A RNESS O PTIO NS 3 0-3 701 P lu g & P in K it T his k it in clu des m atin g c onnecto rs a nd te rm in als fo r th e In fin it y . It a ls o in clu des a m ain re la y k it w hic h i s n ecessary fo r p ro per p ow er d is trib utio n. T his k it is b est s uit e d fo r e xperie nced in sta lle rs w ho w ant to b uild th eir o w n h arn ess. 3 0-3 702 H arn ess w ith F ly in g L eads T his h arn ess in clu des a fu sed p ow er d is trib utio n c ente r w it h m ain re la y. P re -te rm in ate d c onnecto rs a re a va ila ble fo r th e in te rn al U EG O s ensors a nd A EM Net. A b ag o f m ult i- c olo r fly in g le ads is in clu ded to s im plify c usto m h arn ess b uild s. 3 0-3 703 M in i H arn ess w ith P in s T his h arn ess in clu des a fu sed p ow er d is trib utio n c ente r w it h m ain re la y. P re -te rm in ate d c onnecto rs a re a va ila ble fo r th e in te rn al U EG O s ensors a nd A EM Net. 1 00 p in s a nd 3 0 s ealin g p lu gs a re in clu ded. 3 0-3 600 0 2 S enso r E xte nsio n H arn ess E xte nsio n h arn ess to c onnect A EM U EG O W id eband 0 2 s ensor to 6 -p in D euts ch D TM in In fin it y M in i H arn esses (3 0-3 702/3 703). 3 0-3 601 IP 67 C om ms C able U SB M in i- B c om ms c able ; 3 9” lo ng w it h rig ht a ngle d c onnecto r a nd b ayonet s ty le lo ck. 3 0-3 602 IP 67 L oggin g C able U SB A -to -A e xte nsio n c able : 3 9” lo ng w it h rig ht a ngle d c onnecto r a nd b ayonet s ty le lo ck. 3 0-2 981 E C U P atc h /E xte nsio n H arn ess E xte nsio n h arn ess to c onnect th e fa cto ry w ir in g h arn ess to th e fa cto ry P CB.
In fin ity S upporte d A pplic a tio n 3 © 2 015 A EM P erfo rm ance E le ctr o nic s IM PO RTA NT A PPLIC ATIO N N O TE S T he te st v e hic le u sed fo r d eve lo pm ent o f th is a pp w as a 2 010 V ip er A CR w it h A CR-X h eaders a nd a d ele te d A /C s yste m . D ue to a la ck o f th e A /C s yste m a nd it s c om ponents , o pera tio n o f th is s yste m w as n ot v e rifie d o n th e In fin it y E M S. T he c oils u sed fo r te stin g w ere “s to ck” tw o-w ir e ig nit io n c oils (P N 1 -0 5037127A B). F or c om patib ilit y w it h t h e In fin it y E M S th e u se o f a n ig nit e r o r C DI th at a ccepts a F A LLIN G e dge fir e s ig nal is n ecessary . F or v e hic le d eve lo pm ent th re e A EM 4 C hannel C oil D riv e rs (P N 3 0-2 840) w ere u sed. T he 2 008–2010 D odge V ip er u ses th e P ush-B utto n a s a n in put in to th e F acto ry E CU to c ontro l g ro und f o r th e S ta rte r R ela y. A n e xte rn al c ir c uit is u tiliz ed to c ontro l th e P ush-B utto n S ta rt to S ta rte r R ela y i n te ra ctio n. A s chem atic to b uild th is d evic e is p ro vid ed in th is d ocum ent. N ote if th is s chem atic is f o llo w ed th e S ta rte r M oto r w ill c ontin ue to s pin w hile th e P ush-B utto n S ta rt is b ein g h eld . C ontin ued u se o f th e S ta rte r M oto r o nce e ngin e is n o lo nger w it h in th e c ra nkin g R PM ra nge m ay c ause d am age to th e S ta rte r M oto r, a nd E ngin e. T he 2 008–2010 D odge V ip er u ses a 1 2 V olt p uls e-w id th m odula te d s ig nal th ro ugh th e G enera to r F ie ld C ontro l w ir e to c ontro l th e G enera to r o utp ut. A n e xte rn al c ir c uit is re quir e d to p ro vid e th is s ig nal a s th e I n fin it y is n ot o utfit te d w it h h ard w are to s upport th is fu nctio n. A s chem atic to b uild th is d evic e is p ro vid ed i n th is d ocum ent. C autio n m ust b e u sed w hen tu nin g D riv e B y W ir e (D BW ) v a lu es fo r th is a pplic atio n. W hile c re atin g th e I n fin it y b ase s essio n, it w as o bserv e d th at a ggre ssiv e D BW v a lu es m ay c ause th e th ro ttle p la te to w edge b etw een th e th ro ttle b ody h ousin g w hen c lo sin g re sult in g in a D BW _E rro r_ F ata l. T he s to ck C LT, IA T, M AP, In je cto rs , O il T em pera tu re , O il P re ssure s ensors h ave b een fu lly c hara cte riz ed a nd th eir c alib ra tio ns h ave b een in putte d in to th e b ase s essio n. T he a dapte r h arn ess u sed to m ate th e In fin it y E M S to th e s to ck w ir in g h arn ess w as s etu p to u se th e s to ck m ain re la y th at is a lr e ady o n th e v e hic le . T he s to ck O il P re ssure , O il T em pera tu re , C oola nt T em pera tu re , B atte ry V olt a ge, S peedom ete r, a nd R PM g auges a re n ot s upporte d b y th e In fin it y E M S.
4 © 2 015 A EM P erfo rm ance E le ctr o nic s PUSH B UTTO N S TA RT – S TA RTE R R ELA Y U se th e fo llo w in g s chem atic to c re ate a S ta rte r R ela y c ir c uit . T his c ir c uit w ill n eed to b e w ir e d in to th e I n fin it y a dapte r h arn ess.
In fin ity S upporte d A pplic a tio n 5 © 2 015 A EM P erfo rm ance E le ctr o nic s GENER ATO R C O NTR O L U se th e fo llo w in g s chem atic to c re ate a G enera to r c ontro l c ir c uit . T his c ir c uit w ill n eed to b e w ir e d in to t h e In fin it y a dapte r h arn ess. GETTIN G S TA RTE D R efe r to th e 1 0-7 100 fo r E M S 3 0-7 100 In fin ity Q uic k S ta rt G uid e fo r a ddit io nal in fo rm atio n o n g ettin g t h e e ngin e s ta rte d w it h th e In fin it y E M S I m port B ase S essio n 2 008–2010 D odge V ip er b ase s essio n lo cate d in C :\D ocum ents \A EM \In fin it y T uner\S essio ns\B ase S essio ns
6 © 2 015 A EM P erfo rm ance E le ctr o nic s IM PO RTA NT A PPLIC ATIO N S PEC IF IC S ETTIN G S I n fin it y T uner W iz a rd S etu p Engin e I n th e W iz ard E ngin e ta b c onfir m th e fo llo w in g s ettin gs: E ngin e D is pla cem ent (L )= 8 .4 0 N um ber o f C ylin ders = 1 0 E ngin e C yc le T yp e = 4 S tro ke I g nit io n T yp e = S equentia l (C oil O n P lu g) F ir in g O rd er = 1 -1 0-9 -4 -3 -6 -5 -8 -7 -2 V ip er O dd F ir e N ote : T hro ttle [% ] w as u sed fo r V E T able L oad A xis S ele ctio n to c re ate b ase s essio n. Cam /C ra n k I n th e W iz ard C am /C ra nk ta b c onfir m th e fo llo w in g s ettin g: D odge V ip er V 10 (2 008–2010) Ig nit io n S yn c A dd a te xt g rid c ontro l to y our la yout a nd s ele ct th e fo llo w in g c hannels . M ake s ure th eir v a lu es m atc h t h e s ettin gs b elo w fo r in it ia l tim in g s ync. T rig O ffs et [d egB TD C] = 4 .5 0 C am Syn cA dju stm ent = 1 00.0 0 S ee Q uic kS ta rt G uid e s ectio n S etu p: Ig nitio n S yn c fo r in stru ctio ns o n tim in g s ync. In je cto r S etu p I n th e W iz ard In je cto r S etu p ta b c onfir m th e fo llo w in g s ettin g: N um ber o f In je cto rs = 1 0 Id le I n th e W iz ard Id le ta b c onfir m th e fo llo w in g s ettin gs: I d le S te pper M ax S te ps = 3 3 I d le A ir flo w In ve rt = U nchecked DBW T unin g 1 ) R un D riv e B y W ir e W iz ard S etu p.
In fin ity S upporte d A pplic a tio n 7 © 2 015 A EM P erfo rm ance E le ctr o nic s 2 ) E nte r in “U pper” v a lu es o f D BW _B ia s [% ] 1 d T able . E nte r v a lu es fo r D BW _F B _M ult ip lie r. N ote : C autio n m ust b e ta ke n w hen tu nin g D riv e B y W ir e v a lu es. Low Sid e A ssig nm en t – C oola n t F an s I n th e W iz ard L ow Sid e A ssig nm ent ta b c onfir m th e fo llo w in g s ettin gs: L S 2 S etu p: Fre quency = 3 0 H z LS 2_D uty X -A xis = E ngin e S peed [R PM ] LS 2_D uty Y -A xis = C oola ntF an1O n L S 8 S etu p: Fre quency = 3 0 H z LS 8_D uty X -A xis = E ngin e S peed [R PM ] LS 8_D uty Y -A xis = C oola ntF an2O n Low Sid e A ssig nm en t – V VC I n th e V VC W iz ard ta b c onfir m th e fo llo w in g s ettin gs: V VC2A E nab le = C hecked C am 0 S yn c = 9 5 U nder “V VC2 O ptio ns” c onfir m th e fo llo w in g s ettin gs: V VC2 F ails afe M in = -5 5 V VC2 F ails afe M ax = 5 V VC2 F eedb ack M in = -3 0 V VC2 F eedb ack M ax = 3 0 V VC2 D uty M in = 0 V VC2 D uty M ax = 9 0 V VC2 P ro portio nal G ain = 0 .9 50 V VC2 In te gra l G ain = 2 .5 00 V VC2 D eriv a tiv e G ain = 0 .0 50 I n th e L ow sid e A ssig nm ent T able s ta b, c onfig ure L S 5 a s s how n b elo w : F re quency = 2 50 H z L S 5_D uty X -A xis = E ngin e S peed [R PM ] L S 5_D uty Y -A xis = V VC2A _D uty [% ] A dd a 2 D ta ble to th e In fin it y T uner la yout c alle d “L S 5_D uty [% ] a nd c onfig ure it e xactly a s s how n b elo w .
8 © 2 015 A EM P erfo rm ance E le ctr o nic s Low Sid e A ssig nm en t – G en era to r C ontr o l I n th e L ow sid e A ssig nm ent T able s ta b, c onfir m th e fo llo w in g s ettin gs: F re quency = 1 25 H z L S 6_D uty X -A xis = E ngin e S peed [R PM ] L S 6_D uty Y -A xis = B atte ry [V olt s ] Low Sid e A ssig nm en t – R evers e L ock-O ut I n th e L ow sid e A ssig nm ent T able s ta b, c onfir m th e fo llo w in g s ettin gs: F re quency = 3 0 H z L S 7_D uty X -A xis = V ehic le S peed [M PH] L S 7_D uty Y -A xis = E ngin e S peed [R PM ]
In fin ity S upporte d A pplic a tio n 9 © 2 015 A EM P erfo rm ance E le ctr o nic s In put F unctio n A ssig nm en t I n th e In put F unctio n A ssig nm ent ta b, c hoose V ehic le S peed In put a nd c onfir m th e fo llo w in g s ettin g: V ehic le S peed C alib ra tio n = 0 .4 4 PIN O UTS In fin it y P in out Dedic a te d Dedic a te d a nd n ot r e co nfig ura ble Assig ned Assig ned b ut r e co nfig ura ble Ava ila ble Ava ila ble fo r u ser s etu p Not A pplic a ble Not u sed in th is c o nfig ura tio n Requir e d Requir e d fo r p ro per fu nctio n In fin ity P in Hard w are R efe re n ce 08–10 D odge V ip er F unctio n 08–10 D odge V ip er P in D estin atio n Hard w are S pecific atio n Note s Exte rn al H brid ge Outp ut o f G enera to r C ontro l H -B rid ge C3-5 Pin 1 o f T LE 5 205-2 G H brid ge Exte rn al R ela y Ig nit io n S wit c h O utp ut (S ta rt) C3-3 6 Pin 1 o f V 23374-A 1601-X 008 R ela y Exte rn al R ela y Sta rte r R ela y C ontro l C4-5 Pin 2 o f V 23374-A 1601-X 008 R ela y C1-1 Low sid eS wit c h_4 A/C R ela y C ontro l Low sid e s w it c h, 4 A m ax, N O in te rn al f ly back d io de. See L ow Sid e A ssig nm ent T able s f o r o utp ut a ssig nm ent. C1-2 Low sid eS wit c h_5 LS 5 C3-1 2 Low sid e s w it c h, 4 A m ax w it h in te rn al f ly back d io de. I n ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. See S etu p W iz a rd P age L ow Sid e A ssig nm ent T able s f o r o utp ut a ssig nm ent a nd 2 D ta ble L S 5_D uty [ % ] f o r a ctiv atio n. C1-3 Low sid eS wit c h_6 LS 6 Gen H brid ge c ontro l (P in 5 o f T LE 5 205- 2 G H brid ge) Low sid e s w it c h, 4 A m ax w it h in te rn al f ly back d io de. I n ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. See S etu p W iz a rd P age L ow Sid e A ssig nm ent T able s f o r o utp ut a ssig nm ent a nd 2 D ta ble L S 6_D uty [ % ] f o r a ctiv atio n. C1-4 UEG O 1 H eat UEG O 1 H eat Bosch U EG O c ontro lle r Low sid e s w it c h f o r U EG O h eate r c ontro l. C onnect to p in 4 o f B osch U EG O s ensor. N OTE th at p in 3 o f th e S ensor is h eate r (+ ) a nd m ust b e p ow er b y a f u sed/s w it c hed 1 2V s upply . C1-5 UEG O 1 IA UEG O 1 IA Trim C urre nt s ig nal. C onnect to p in 2 o f B osch U EG O s ensor.
10 © 2 015 A EM P erfo rm ance E le ctr o nic s In fin ity P in Hard w are R efe re n ce 08–10 D odge V ip er F unctio n 08–10 D odge V ip er P in D estin atio n Hard w are S pecific atio n Note s C1-6 UEG O 1 IP UEG O 1 IP Pum pin g C urre nt s ig nal. C onnect to p in 6 o f B osch U EG O s ensor. C1-7 UEG O 1 U N UEG O 1 U N Nern st V olt a ge s ig nal. C onnect to p in 1 o f B osch U EG O s ensor. C1-8 UEG O 1 V M UEG O 1 V M Vir tu al G ro und s ig nal. C onnect to p in 5 o f B osch U EG O s ensor. C1-9 Fla sh_E nable Fla sh E nable 10K p ulld ow n Not u sually n eeded f o r a uto m atic f ir m ware u pdate s th ro ugh In fin it y T uner. If c onnectio n e rro rs o ccur d urin g u pdate , c onnect 1 2 v olt s to th is p in b efo re p ro ceedin g w it h u pgra de. D is connect th e 1 2 v olt s s ig nal a fte r th e u pdate . C1-1 0 +12V _R 8C _C PU Batte ry P erm P ow er C3-2 1 Dedic ate d p ow er m anagem ent C PU Full tim e b atte ry p ow er. M UST b e p ow ere d b efo re th e ig nit io n s w it c h in put i s trig gere d. (S ee C 1-6 5.) C1-1 1 Coil 4 Coil 4 C2-9 25 m A m ax s ourc e c urre nt 0–5V F allin g e dge f ir e . D O N OT c onnect d ir e ctly to c oil p rim ary . M ust u se a n ig nit o r O R C DI th at a ccepts a F ALLIN G e dge f ir e s ig nal. C1-1 2 Coil 3 Coil 3 C1-8 25 m A m ax s ourc e c urre nt 0–5V F allin g e dge f ir e . D O N OT c onnect d ir e ctly to c oil p rim ary . M ust u se a n ig nit o r O R C DI th at a ccepts a F ALLIN G e dge f ir e s ig nal. C1-1 3 Coil 2 Coil 2 C2-1 0 25 m A m ax s ourc e c urre nt 0–5V F allin g e dge f ir e . D O N OT c onnect d ir e ctly to c oil p rim ary . M ust u se a n ig nit o r O R C DI th at a ccepts a F ALLIN G e dge f ir e s ig nal. C1-1 4 Coil 1 Coil 1 C2-1 25 m A m ax s ourc e c urre nt 0–5V F allin g e dge f ir e . D O N OT c onnect d ir e ctly to c oil p rim ary . M ust u se a n ig nit o r O R C DI th at a ccepts a F ALLIN G e dge f ir e s ig nal. C1-1 5 Coil 6 Coil 6 C2-7 25 m A m ax s ourc e c urre nt 0–5V F allin g e dge f ir e . D O N OT c onnect d ir e ctly to c oil p rim ary . M ust u se a n ig nit o r O R C DI th at a ccepts a F ALLIN G e dge f ir e s ig nal. C1-1 6 Coil 5 Coil 5 C1-3 25 m A m ax s ourc e c urre nt 0–5V F allin g e dge f ir e . D O N OT c onnect d ir e ctly to c oil p rim ary . M ust u se a n ig nit o r O R C DI th at a ccepts a F ALLIN G e dge f ir e s ig nal. C1-1 7 Low sid eS wit c h_2 RAD F an L ow R ela y C ontro l C4-2 Low sid e s w it c h, 4 A m ax, N O in te rn al f ly back d io de. See L ow Sid e A ssig nm ent T able s f o r o utp ut a ssig nm ent.