Advance Lifts Dock Lifts 6000 Series Manual

							 
 
 
SECTION 4. (CONTINUED) INSTALLATION INSTRUCTIONS 
 
 
Bill of Materials* 
1.  One (1) Advance Superdok Model Number__________________________. 
2.  One (1) electric disconnect switch for 2 or 5 horsepower motor. 
3.  One (1) plug receptacle. 
4.  Concrete anchor bolts and material for shimming and/or grouting. 
*Seller furnishes items 1 – 4 only unless otherwise agreed to in writing. 
 
Notes: 
A.  Reinforce concrete to suit local soil conditions. 
B.  All concrete work is the responsibility of the owner or his agent. 
C. Concrete pad must be flat and level. 
D.  All 6 – Series lifts used in face of dock applications must be held off the vertical face of the 
dock 4” to maintain minimum clearances.  
 
 
Final Checks: 
1. Unit is level and all gaps in the base frame are shimmed or grouted. 
2. Unit positioned so that bollards protect the unit and allow proper purchase of the bridge in the 
truck.  
3. Unit lagged firmly in place.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
P 4-4 
  
						

							 
SECTION 5.  OPERATING INSTRUCTIONS 
  
Hydraulic scissors lifts have an excellent operational record overall, but as with all 
moving equipment they can be dangerous.  Operators must use common sense and 
take responsibility for everyone near the lift.  They must use the devices provided and 
be careful not to surprise anyone in the area with the movement of the lift. 
 
Pre-operational checks: 
 
1.  Check all electrical wiring and connections to be sure that they are completed 
properly and are operational. 
 
2.  Check for the proper operating condition of the devices such as guardrails, entry 
chains, and optional equipment such as electric toe guards, warning bells, or 
automatic chocks. 
 
3.  Check for obstructions or debris that may interfere with the operation of the lift. 
 
4.  Be sure that all personnel in the area are well away from the lift and aware that you 
are about to move it. 
 
5.  Know the capacity of the lift to be sure not to overload it.  
Test operate the equipment: 
 
1.  Station yourself so that you always see the equipment and surrounding area when it 
is in operation.  Never operate the equipment in the blind. 
 
2.  Raise the equipment and note that the pushbutton is a constant pressure, “dead-
man” type.  When you release the up or down button, the unit should stop moving 
immediately and maintain its elevation.  If it does not, notify your maintenance 
personnel immediately. 
 
 
3.  Cycle the equipment several times to be sure that it is operating smoothly with no 
jerking or sudden movement.  On initial start up there may be some air in the lines or 
the cylinders may be dry due to storage so it may take several cycles to smooth out 
the operation.  If the operation is not smooth after several cycles, contact your 
maintenance personnel.  If there is any evidence of binding or scraping in the 
operation you should immediately stop using the lift.
 
 
4.   Check all guardrails, entry chains and/or gates for proper operation. 
 
5.   If you elect to test load the equipment be sure that you do not exceed the capacities 
shown on the nameplate.  Overloading may cause structural stresses that may not 
show up for some time, but will diminish the life and capacity of the unit.  If you have 
any questions about testing the unit, call the engineering department at the factory at 
1-800-843-3625.
 
 
 
 
 
 
 
 
 
P 5-1 
               
  
						

							 
 
 
COMPATIBLE LOADING EQUIPMENT GUIDE: 
 
Each Advance lift is designed with a weight capacity and platform design for specific 
types of loading equipment.  Using the wrong type of loading equipment on a given 
series of lifts will invite unintentional overloading.  For safe operation, follow these 
guidelines and be careful to never exceed the nameplate. 
 
 
 
 
 
 
 
 
 
 
 
          
 
          
                             
Calculate the weight of the heaviest types of loads you expect to handle to be sure that 
they are within the rated capacity.  Beware of surprisingly heavy materials such as 
liquids, grains, powder, and paper; all of which can weigh much more than you suspect 
because of their density.  
 
A little effort to determine the true weight of your heaviest loads before you start to use 
your equipment can save damage to your equipment and possible injury to your 
personnel.  If you discover that some loads will exceed the capacity of the unit, make 
arrangements to have the loads split.  All operating personnel should be warned about 
heavy loads, warning signs should be placed in the dock lift area as a reminder. 
 
Daily operation: 
 
1.  All personnel should be required to read the entire operating instruction section of 
this manual prior to operating the lift. 
 
2.  Operators must know the capacity of the unit and be aware of any loads that may 
exceed capacity. 
 
3.  Operators must be alert to all personnel in the vicinity of the lift and avoid any 
surprises to these personnel in regard to movement of or the position of the lift at 
any time.  Never operate the unit if you can not see it and the personnel around it. 
 
4.  On the first use of the lift each day, each operator should check to see that the lift is 
operating properly and smoothly. All guardrail and entry chains and gates should be 
in place and operating properly and the hinged bridge should be swung through its 
full arc of movement. The bridge stops should prevent the bridge from drooping 
more than 45 degrees below the horizontal in the forward position and the bridge 
should swing back 20 degrees beyond vertical toward the platform in the upright 
position.  Any problems should be immediately reported to the maintenance 
personnel.  
 
P 5-2
6568 & 65710 
 
Hand carts, four wheeled carts & 
manual pallet jacks. 
All of the above and small powered 
pallet jacks.
 
6868, 68610, 68710, 68810’ 610610, 
610710; 610810, 610612, 610712, 
610812 
 
All of the above & straddle stackers, 
small stand-up & sit-down rider fork 
trucks.
 
All of the above & medium fork 
trucks.
 
All other 6 – Series units not listed 
above. 
 
UNIT TYPE OF LOADING EQUIPMENT   
						

							 
 
 
 
Daily Operation (Continued) 
 
5.  If the unit has a traveling electrical cord, the operator must insure that it is kept away 
from the lift as it rises and lowers. 
 
6.  When raising or lowering the lift, the load should be centered on the platform (that is, 
the load should be evenly distributed and its center of gravity should be at the center 
of the platform). 
 
7.  If a unit is equipped with both a hinged bridge and a hinged ramp, be sure that the 
operators know the difference and never use the ramp for load transfer in the raised 
position.  The ramps are usually much longer than the bridges which means they 
can work as a long lever creating severe eccentric loads and they are often 
positioned on the weakest side of the lift for load movement in the fully lowered 
position only. Use ramps in the fully lowered position only! 
 
8.  Do not allow bridges or ramps to “free fall” from near vertical positions to the position 
against their hinge stops.  This type of abuse will definitely cause damage to the 
stops, hinges, and platform edges, eventually rendering the unit unsafe.  Lower 
ramps by hand and lower bridges to the down stop position with the restraining 
chains. 
 
Efficient lift usage:  
The following procedures will help you maximize the efficient use of your lift in your 
loading and unloading operations. 
 
1.  First it should be noted that there is a long restraining chain on each lift that is 
designed to run from the hinged bridge to the guardrail post farthest away from the 
bridge.  The purpose of this chain is to allow an operator to pull the hinged bridge 
back from anywhere on the platform with minimal movement, once the bridge is 
raised to the near vertical position by the truck bed as the lift is lowered. 
 
2.  This means that the hinged bridge only has to be manually lifted once in a loading or 
unloading sequence.  It should be raised to the vertical standing position before the 
lift is raised to truck height.  Once the top of the bridge is just above the truck bed 
height, the bridge can be pushed against the truck and allowed to cam into truck.  
Then when you lower the unit, the bridge is allowed to cam up on the truck bed to 
the near vertical position and then pulled back to a safe resting position with the 
chain.  There is a second snap on the chain that allows you to lock the bridge in the 
raised position whenever the load or guardrails prevents the bridge from swinging 
back at least 20º beyond vertical. (See illustration at end of section.) 
 
3.  If your unit is equipped with an approach ramp, do not raise the ramp on each cycle.  
In fact, the ramp is to be raised only when the lift is being moved to a new location.  
Many of the ramps are designed with built in wheel chocks which help prevent a 
wheeled vehicle from rolling off the platform and only work properly when the ramp 
is lowered. 
 
Model 1045/1055 special instructions:  
The special portability features for the Model 1045/1055 are illustrated and explained on 
page 5-5.
 
 
P 5-3 
  
						

							P 5-4
 
Placing Bridge in Truck Wi
th bridge folded back toward platform raise the dock lift until the top the bridge is 
just above the opening of the truck, push the bridge against 
the truck with your foot while controlling the fall with the 
locking chains. As the dock lift is raised, the bridge will cam 
over onto the truck bed and lay flat for loading and 
unloading.  
 
 
Removing Bridge from Truck and Securing Begin to lower the dock lift until the bridge starts to cam up 
over the end of the truck bed. With foot, chain, or hand, flip 
bridge back toward platform. Once bridge is folded back 
toward platform attach retainin hook (A) to secure the 
bridge in place and continue lowering the unit. 
 
Bridge starts to cam up over 
end of truck bed as the dock 
lift raises or lowers.  
						

							 
 
SECTION 6.  MAINTENANCE INSTRUCTIONS 
 
 
 
The routine maintenance of this equipment is minor and consists of periodic checks. 
 
Weekly: Once a week, or after repetitive operation, the lift should be raised to its full 
height.  This will get rid of cylinder oil seepage build-up and lubricate the upper cylinder 
barrel. 
 
Monthly: Check that the hydraulic fluid level in the reservoir is 1” to 2” from the top of 
the tank, depending on model, with the unit fully lowered. It is strongly urged that a 
maintenance log be maintained with the dates of monthly inspections, the name of the 
inspector and results of the inspection. 
 
CAUTION: 
 
Be sure the maintenance device is properly engaged before performing maintenance 
checks 2 through 6 or reaching beneath a raised lift.  (Read all of section 6 for proper 
maintenance device procedures). 
 
1. Clean all debris from the the vicinity of floor mounted units in order to avoid 
interference with the lift mechanism or rollers. 
 
2. Check for presence and proper seating of all snap rings and clips on all axles, 
cylinders, and rollers. 
 
3. Check rollers, pins and bushings for any signs of wear such as flat spots, missing 
fasteners, or dislodged bearing material. 
 
4. Check the hydraulic fittings for cracks or leaks and clean up any seepage on or 
beneath the cylinders. 
 
5. Check hoses and electrical lines for abrasions or other abuse and check for snug 
connections. 
 
6. Operate the unit and check for any abnormal noise or vibrations. 
 
7. Check all devices on the unit such as guardrails, entry and bridge locking chains, etc. 
including any options such as electric toe guards or chocks, for proper operation. 
 
8. Check the hinged bridge to insure that its stops are not damaged, allowing it to droop 
more than 45 degrees below horizontal, check the hinge spools for cracks and or 
broken welds, be sure the bridge leans back over the platform at least 20 degrees 
beyond vertical. 
 
Seasonal or semiannual maintenance: 
 
Change hydraulic fluid for ambient temperature changes if appropriate. Check the fluid 
reservoir to see if there is any evidence of accumulated condensation creating water 
contamination. The fluid will appear “milky” and light pink in color. Water accumulation 
will damage the hydraulic pump. 
 
 
 
P 6-1 
						

							 
 
 
SECTION 6. (CONTINUED) 
 
Maintenance Cautions: 
 
1.  Always remember that this is a piece of machinery with large moving parts that can 
seriously hurt you. 
 
2.  Read this manual in its entirety before attempting service work. 
 
3.  Always use the maintenance device if you are going to work on the unit in the 
elevated position or reach under the platform.  (See the illustrations at the end of this 
section for proper positioning and engagement of the maintenance device.) 
 
4.  It may be necessary to bypass travel limit switches in order to properly position the 
maintenance device.  
 
5.  When using the maintenance device observe the following rules: 
 
A.  There shall be no load on the platform 
B.  The maintenance device shall be properly engaged. 
C.  Hold the down button an extra 10 seconds when lowering onto the maintenance 
device to be sure that all the weight of the lift is on the support. 
D.  Use shoring of blocking as a backup to the maintenance device. 
E.  Disconnect and tag the electricity to the unit to prevent accidental movement of 
the lift by other personnel. 
F.  Spend as little time as possible under the lift. 
 
6.  Use only replacement parts recommended by the manufacturer. 
 
7.  Do not let the equipment stay in disrepair; fix little problems while they are little 
problems or some of them may get severe very quickly. 
 
8.  Inspect the equipment on a regular schedule, preferably monthly. 
 
9.  Never work on the hydraulics or electrical systems unless the unit is fully lowered or 
properly sitting on a maintenance device. 
 
10. Never apply a load to the equipment unless the base is continuously supported and 
non-portable units are securely lagged to the ground. 
 
11.  Never expect to hold leg assemblies open by simply lifting one end of a platform. 
 
A.  The roller end of most lifts are not gibbed or captured in any way, so lifting on the 
roller end simply tilts the platform.  
B.  Even if you raise the clevis end of the platform, if the base frame is not firmly 
lagged to the ground or held down by some other means, the legs will come up 
with the platform in a spongy and unpredictable manner and could cause serious 
injury. 
C.  The only safe way to hold a lift’s legs open other than the factory designed 
maintenance device is to block between the clevis end of the platform and the 
base frame. 
 
 
 
P 6-2  
						

							 
Section 6. (Continued) 
Recommended Lift Blocking Procedures 
 
WARNING! 
 
Only authorized personnel should perform inspection or maintenance and 
service procedures.  Unauthorized personnel attempting these procedures do 
so at the risk of severe injury or death. 
 
DANGER! 
 
Failure to properly adhere to lift blocking procedures is to risk the sudden and 
uncontrolled descent of the lift during maintenance or inspection.  A falling lift 
can cause severe injury or death. 
 
This procedure describes the only factory-approved method of working under a lift.  
Follow these instructions EVERY time you plan to reach or crawl beneath the lift to 
perform service or maintenance – no matter how momentary that might be.   
 
If the factory-provided maintenance device is damaged or missing, stop immediately 
and consult the factory for assistance.  The manufacturer is not liable for your failure to 
use the approved maintenance device(s) and procedures that have been provided. 
 
1.  Any load must be removed from the lift prior to engaging the maintenance device(s).  
These devices are designed to support an unloaded lift only.  Failure to remove the 
load from the lift prior to blocking could cause the failure of the maintenance 
device(s) and allow the lift to fall unexpectedly.  This can result in personal injury or 
death, or permanent damage to the maintenance device(s) and/or the lift. 
 
2.  Raise the lift to its fully raised position.  If you do not, the maintenance device(s) may 
not be able to be placed properly in its/their designed blocking position. 
 
3.  Remove the maintenance device(s) from its/their storage location and place it/them 
into the engaged position as shown in Figures 1-9. Read and understand the 
specific instructions for your equipment before proceeding. 
 
4.  Lower the lift until it makes complete contact with the maintenance device(s).  Re-
check to ensure that all provided devices are fully and securely engaged.  If the 
device(s) is/are not fully engaged the lift could fall unexpectedly, resulting in 
permanent damage to the device(s) or the lift. 
 
 
 
 
 
P 6-3 
 
  
						

							 
 
 
Recommended Lift Blocking Procedures (continued)
 
 
 
DANGER! 
 
If for any reason you are unable to lower the lift completely onto the maintenance 
device(s), stop immediately and consult the factory.  Failure to properly use the 
factory approved maintenance device(s) could result in severe injury or death. 
 
5. Once the maintenance device(s) is/are properly and securely engaged, continue to 
press the down button, valve or switch for an additional 5-10 seconds to relieve all 
pressure in the operating system. 
 
 
 
WARNING! 
 
Failure to relieve operating system pressure could result in the sudden and 
unexpected release of high-pressure fluids (or air) during maintenance and/or 
repair of the lift and result in severe injury or death. 
 
 
6.  Follow OSHA electrical lock-out/tag-out procedures.  Disconnect and tag all 
electrical and/or other power sources to prevent an unplanned or unexpected 
actuation of the lift. 
 
7.  Once inspection or work is complete, reverse the performance of the steps above to 
raise the lift off the maintenance device(s) and place the device(s) back into its/their 
designated storage position(s). 
 
 
DANGER! 
 
HIGH VOLTAGE! – Disconnect and/or lock out the electrical supply to the power 
unit prior to any installation or maintenance being performed.  
 
 
 
 
 
 
 
 
 
 
 
 
 
P 6-4 
 
  
						

							 
Maintenance Device Instructions 
 
Model 6568 Only 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
P 6-5 
 
CAUTION!  Read and understand all lift blocking procedures and all 
warnings before attempting 
to use the maintenance bar. 
 ALL MODELS 
Never use the maintenance device 
when the platform has a load. 
Remove the load first, then brace 
for service or maintenance. Check 
that the maintenance device is well 
seated and remains so during heavy 
wrenching or maintenance 
operations. 
 MODEL 6568:  Raise equipment and rotate bar up into position 
beneath the receiver cup. Lower 
unit onto bar. Hold the down button 
and additional 15 seconds to relieve 
all hydraulic pressure.  
 
All Other 6000 Units: Raise equipment and rotate the 
maintenance devices into position. 
BOTH maintenance bars must be 
deployed to secure the unit in the 
raised position.  
 
Bar in 
Support 
Position Bar in 
Stowed 
Position 
Roller 
Scissor Leg 
Device in 
Use 
Roller 
Scissor Leg 
Device 
Stowed 
ALL OTHER 6000 SERIES UNITS