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ADS FlowShark HV Operation and Maintenance Manual QR 775005 A2 July 2010
ADS FlowShark HV Operation and Maintenance Manual QR 775005 A2 July 2010
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ADS® FlowShark® HV Operation and Maintenance Manual July 2010 QR 775005 A2 An introductory guide to the AD S FlowShark HV Portable Velocity Meter A DIVISION OF ADS® LLC 4940 Research Drive Huntsville, AL 35805 USA (256) 430- 3366 www.adsenv
2 ADS FlowShark HV O&M Manual © 2010 ADS Environmental Services. All rights reserved. ADS ®, ADS Environmental Services®, and FlowShark® are registered trademarks of ADS LLC . All other brand and product names are trademarks or registered trademarks of their respective holders. Notice of Proprietary Information The information contained herein represents the latest information available at the time of publication. ADS LLC reserves the right to make any changes or modifications to the content of this document, without notice, to reflect the latest changes to the equipment. No part of this document may be reproduced in any form without the written consent of ADS LLC .
ADS FlowShark HV O&M Manual 3 Table of C ontents Introduction ..................................................................................................5 Product Warranty .........................................................................................7 New Product Warranty ...........................................................................7 Out of Warranty Product Repairs ...........................................................7 Troubleshooting Fee ..............................................................................7 Shipping .................................................................................................7 System Overview .........................................................................................9 Operational and Environmental Conditions .........................................10 Setup and Operation ...................................................................................13 Charging the Battery ............................................................................13 Connecting t he Sensor to the Control Unit ..........................................14 Operating the FlowShark HV ..............................................................14 Calibrating the Sensor ..........................................................................16 Positioning the Sensor in the Flow ......................................................17 Taking Velocity Readings ....................................................................17 Viewing the Results .............................................................................18 Maintenance ...............................................................................................21 Troubleshooting .........................................................................................23 Technical Specifications ............................................................................25 Control Unit .........................................................................................25 Sensor ...................................................................................................26 CE Guidelines ......................................................................................26
ADS FlowShark HV O&M Manual 5 Introduction T he ADS® FlowShark® HV ( hand- held velocity) is a battery -powered, portable device designed for taking instantaneous peak flow velocity measurements in wastewater collection systems, irrigation channels, and streams. The FlowShark HV includes a control unit, sensor, and bat tery charger. This manual explains how to setup, operate, maintain, and troubleshoot the FlowShark HV. It also includes supplemental information detailing the technical specifications for the equipment. Please read this manual carefully t o ensure proper operation. Note: When using other components in conjunction with the FlowShark HV, please consult the component’s accompanying documentation to verify compatibility with the FlowShark HV . The manual includes the following sections: Warranty This section provides comprehensive details concerning product warranty, repair, and replacement. System Overview This section offers a brief functional descri ption of the FlowShark HV system and the operational and environmental conditions necessary for optim al use . Setup and Operation This section provides simple instructions on properly setting up and operating t he Fl owShark HV for velocity measurement. It includes general information on charging the battery, connecting the components, calibrating the sensor, taking velocity measurements, using the control unit display, and interpreting the results . Maintenance This section includes basic guidance and instructions for performing routine maintenance on the FlowShark HV . Troubleshooting This section provides troubleshooting techniques and possible solutions for problems that may arise when operating the FlowShark HV. Technical Specifications Th is section lists the technical specifications for the individual components representing the FlowShark HV . It also includes some limited certification information.
ADS FlowShark HV O&M Manual 7 Product Warranty This section includes warranty information for the ADS FlowShark HV. New Product Warranty All new products manufactured by ADS will be free from defects in material and workmanship for up to two (2) year s following the date of shipment from ADS. During this warranty period, upon satisfactory proof of a defect, the product may be returned for repair or replacement, at ADS’s sole option. No returns will be accepted unless the Owner has prepaid shipping and has received a prior authorization return number from ADS. Please contact ADS to obtain an auth orization return number. Warranty repairs and replacements will be performed only by ADS. Any unauthorized repair or replacement will void this product warranty. Any repair or replacement will be covered by this new product warranty for ninety (90) days from the date that such repaired or replaced product is shipped from ADS. This warranty is available only if the product has been setup and operated in accordance with the procedures outlined in the ADS Operations and Maintenance Manual. This warranty does not apply to damage by catastrophes of nature, fire, explosion, acts of God (including, but not limited to, lightning damage and power surges), accidents, improper use or service, damage during transportation, or other similar causes beyond ADS’s contro l. Out of Warranty Product Repairs After the new product warranty expires, a product may be returned, at the owner’s prepaid expense, to ADS for repair. The owner will pay for all parts and labor associated with the repair. Any repair part will be covered by the new product warranty for 90 days from the date of shipment from ADS. Troubleshooting Fee ADS will charge a troubleshooting fee if the reported product defect cannot be found and/or the reported defect is not due to a defect in materials or workmanship. Shipping All repaired products will be returned via surface transportation prepaid by ADS. Import duties, fees, taxes, and other related charges are the responsibility of the owner.
8 ADS FlowShark HV O&M Manual THIS IS THE ONLY WARRANTY FOR ADS PRODUCTS. NO OTHER WARRANTY IS EXPRESSED OR IMPLIED, INCLUDING FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. PRODUCT REPAIR OR REPLACEMENT IS THE ONLY REMEDY. IN NO EVENT WILL ADS BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, OR SPECIAL DAMAGES.
ADS FlowShark HV O&M Manual 9 System Overview The portable, battery -powered FlowShark HV determines peak flow velocity through pulse Doppler measurement. A piezoelectric crystal on the sensor tran smits ultrasonic bursts ( signals) of a known frequency in rapid succession into the flow for reflection off exist ing particles. The FlowShark HV evaluates the echos returned within a defined time to determine the distances from the sensor to the particles based on the reflected signals. Analyzing and evaluating the displaced frequenc ies from the signal s and compens ating for the temperature of the flow provides a consistent peak velocity measur ement . FlowShark HV components – control unit (left) and sensor (right) Measuring velocity using the Doppler principal requires the presence of scattered particles , such as air or solid particles, in the flow . To ensure detection, a scattered particle must be larger than 0.02 inches (0.5 mm) in diameter and occur within flow containing solids greater than 100 parts per million per volume unit. v = ∆f ∆ f = f E - fS Where , ∆ f = Doppler frequency f S = frequency emitted by sensor f E = f requency displaced by velocity of particles in the flow C = speed of sound in the flow
10 ADS FlowShark HV O&M Manual Operational and Environmental Conditions The technical specifications of the FlowShark HV and the flow and hydraulic conditions at the measurement location determine the operational success and/or performance level of the FlowShark HV. Therefore, consider the following limitations in the hardware and conditions at the location when investigating a prospective location for performing measurement activities: Hardware Limitations Operating Temperature Do not measure velocity at locations exhibiting temperatures outside the operating tempe rature range of the sensor. Relative Humidity The sensor cannot properly measure velocity levels in the context of relative humidity levels lower than 90% ( absence of condensation) . Electromagnetic I nterference The intensity of electromagnetic interference at the site must not violate the CE guideli nes. Range The sensor cannot measure velocity outside the measurement range or window designated for the sensor. Durability The control unit, sensor, and cable contain delicate mechanisms and electronics. Therefore, handle them with extreme care and avo id stepping or placing heavy objects on the cable or contacting it with a sharp object. In addition, t he equipment, while durable, is subject to wear, particularly in a harsh measurement environment. Therefore, conduct routine maintenance on all components according to the instructions included in the Maintenance section on page 21. C ontact ADS for further information concerning the durability and limitations of the equipment. Flow /Hydraulic Limitations Particulate Size and Reflectivity Measuring velocity using t he Doppler ultrasonic effect involves reflecting emitted signals off particles in the flow . Smooth, c lear flow does not provide objects for reflection and, therefore, is not the appropriate environment for Doppler measurement . Particles in the flow, such as air bubbles and solid particles, must be larger than 0.02 inches ( 0.5 m m) in diameter and occur in a volume greater th an 100 parts per million for relevant and accurate sensor measurement . Turbulent/ Inconsistent Flow Abnormal or non-uniform flow conditions, such as turbulence, currents , or reverse flows, adversely affect velocity measurement . Therefore, do not measure velocity at a location in a pipe or channel that is in close proximity to these flow conditions.