Adam Equipment PGW Precision Balances PGWMrevB1 User Manual
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© Adam Equipment Company 2011 Adam Equipment PGW..M SERIES (P.N. 8723, Revision B1, July 2011) S oftware rev.: 3.38 or above
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© Adam Equipment Company 2011 1 TABLE OF CONTENTS 1 KNOW YOUR BALANCE .................................. ...........................................................3 2 SPECIFICATIONS ..................................... ...................................................................4 3 UNPACKING THE BALANCE .............................. ........................................................5 4 LOCATING THE BALANCE ............................... ..........................................................5 5 SETTING UP THE BALANCE ............................. .........................................................6 5.1 ASSEMBLING THE BALANCE ............................. ................................................6 5.2 LEVELLING THE BALANCE .............................. ...................................................6 5.3 WARM-UP TIME ....................................... ............................................................6 6 DISPLAY ............................................ ..........................................................................7 7 KEYPAD ............................................. ..........................................................................9 7.1 NUMERIC ENTRY METHOD ............................... .................................................9 8 INPUT/OUTPUT ....................................... ..................................................................10 9 OPERATIONS ......................................... ...................................................................11 9.1 INITIALISATION ..................................... .............................................................11 9.2 PASSCODES .......................................... ............................................................11 9.3 WEIGHING ........................................... ...............................................................12 9.3.1 Weighing Units ..................................... ........................................................12 9.4 FUNCTIONS.......................................... ..............................................................13 9.4.1 Parts Counting..................................... .........................................................13 9.4.2 Percent Weighing ................................... ......................................................14 9.4.3 Check Weighing ..................................... ......................................................15 9.4.4 Animal / Dynamic Weighing.......................... ................................................17 9.4.5 Net / total ........................................ ..............................................................20 9.4.6 Density Determination .............................. ....................................................21 10 CALIBRATION ........................................ ................................................................23 10.1 MANUAL CALIBRATION................................. ....................................................23 10.2 AUTOMATIC CALIBRATION.............................. .................................................23 11 RS-232 INTERFACE................................... ............................................................24 12 ERROR CHECKING ..................................... ..........................................................28 13 SUPERVISOR MENUS................................... ........................................................29 13.1 ENABLE WEIGHING UNITS .............................. .................................................29 13.2 ENABLE WEIGHING MODES .............................. ...............................................29 13.3 ENABLE SERIAL INTERFACE PARAMETERS ................. .................................30 13.4 SETUP PARAMETERS ................................... ....................................................32 13.5 PASSCODES .......................................... ............................................................33 13.5.1 Forgotten Passcodes ........................ ..............................................................34 14 PERIPHERALS ........................................ ...............................................................34 15 SAFETY AND MAINTENANCE............................. ..................................................35 16 TROUBLE-SHOOTING ................................... ........................................................35 17 BALANCE SECURITY SEALING ........................... .................................................41 18 BALANCE MENU DIAGRAMS .............................. ..................................................44 19 REPLACEMENT PARTS AND ACCESSORIES .................. ...................................46 20 SERVICE INFORMATION ................................ ......................................................46
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© Adam Equipment Company 2011 3 1 KNOW YOUR BALANCE Thank you for selecting the PGW..M series of balanc e. This Instruction Manual will familiarise you with t he installation, accessories, trouble-shooting, after sales service information, general maintenance of the balance, etc. and will guide you through the variou s applications. Please read this Manual thoroughly before starting the ope ration. If you need any clarifications, feel free to contact your supplier or Adam Equipment. PRODUCT OVERVIEW The PGW..M balances are ideal for laboratory and ge neral purpose weighing. The balances can also be used for some advanced wei ghing functions. The balances are configured at the factory for complian ce with EN 45501, OIML R-76. PGW..M series FEATURES: · Large easy to read LCD display with backlight · Standard applications include weighing, check weighing, percentage weighing, parts counting, animal / dynamic weighing, net / total and density determination · Automatic and semi-automatic span adjustment is do ne with internal calibration mass only. It is operational after 5 mi nutes of switching the balance on, when the temperature changes by 2ºC and on every 4 hrs after switching on. This function can not be disabl ed by user. · The weight values on the display and the RS-232 ou tput are marked with brackets on the least significant digit. · Can be configured to print a GLP Compliant report after each calibration to include the time, date, balance number and a verifi cation of the calibration · Automatic temperature compensation · Display in 4 languages- English, French, German and Spanish · Capacity tracker · Date and time · Easy to use, sealed keypad · Below balance weighing facility · Password protection · Security locking point
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© Adam Equipment Company 2011 4 2 SPECIFICATIONS Model* PGW 153M PGW 253M PGW 453M PGW 753M PGW 1502M PGW 2502M PGW 3502M PGW 4502M Maximum capacity 150g 250g 450g 750g 1500g 2500g 3500g 4500g e = 0.01g 0.1g Readability d= 0.001g 0.01g Tare range Full Class II Units of measure grams, milligrams (for 0.001g units only), kilogram s, carats Interface RS-232 bi-directional Operating temperature 15°C - 35°C Power supply 15 VDC, 50/60 Hz, 800 mA Calibration Internal Calibration- Manual or Automat ic Display Backlit LCD with dual digits (24 mm high) a nd capacity tracker Draught shield Supplied as standard Not applicable Housing Die cast aluminium housing (glass weighing chamber for models with 1mg readabi lity) Pan size 140×140mm 192×192mm Overall dimensions (w x d x h) 251 × 358 × 104 mm Net weight 5.5 kg Applications Weighing, Check weighing, Percentage w eighing, Parts counting, Animal / dynamic weighing, Net / total and Density determination
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© Adam Equipment Company 2011 5 3 UNPACKING THE BALANCE Remove the balance from the packing by carefully li fting it out of the box. Inside the box you will find everything needed to s tart using the balance- AC adapter Four rubber pan supports Stainless Steel Top Pan Draught shield (for mg models only) This User Manual 4 LOCATING THE BALANCE · The balance should not be placed in a location that will reduce the accuracy. · Avoid extremes of temperature. Do not place in direct sunlight or near air conditioning vents. · Avoid unsuitable tables. The table or floor must be rigid and not vibrate. · Avoid unstable power sources. Do not use near large users of electricity such as welding equipment or large motors. · Do not place near vibrating machinery. · Avoid high humidity that might cause condensation. Avoid direct contact with water. Do not spray or immerse the balances in water. · Avoid air movement such as from fans or opening doors. Do not place near open windows or air-conditioning vents. · Keep the balance clean. Do not stack material on the balances when they are not in use.
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© Adam Equipment Company 2011 6 5 SETTING UP THE BALANCE 5.1 ASSEMBLING THE BALANCE · Locate the balance on a solid surface, free from v ibration · Tilt the balance on it’s side and remove the two shipping screws and nuts before use. If you need to ship the balance, replace the screws but do not over-tighten which may damage the internal mechanisms · Gently place the 4 pan supports (if not already fi tted) and then the stainless steel pan on the weighing platform · Place the draught shield frame and the top cover a round the pan (for mg models only) · Level the balance using the adjustable feet and sp irit level · Connect power to the balance · For best performance, let the balance warm up for 30-60 minutes and calibrate before using 5.2 LEVELLING THE BALANCE After placing the balance in a suitable place, level it by using the spirit level on the rear of t he balance. To level the balance turn the two adjustable feet at the rear of the balance until the bubble in the spirit level is centred. 5.3 WARM-UP TIME Attach the power supply cable to the connector on the rear of the balance. Plug the power supply module into the mains. The display will indicate the balance serial number (if set) and the software revision number followed by the capacity of the balance. Next the balance will run a self-test by displaying all segments Screws with nuts Label
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© Adam Equipment Company 2011 7 followed by a symbol indicating the balance is in busy mode. If the balance serial number is not set the display will show dashes. The display will show zeroes accompanied by the 0 symbol. If the balance is not used for a long time, it will go back to the auto-calibration mode. Before you start weighing, you have to wait for the balance to achieve a stable internal temperature. Typical initial warm- up time suggested for a balance already at room temperature is about 1 hour . A stable sign ~ is shown when the balance is in stable condition. It will turn off if the balance is not stable. Exact zero is shown when the “0 “ symbol is on to the left of the display area. 6 DISPLAY This display includes areas for the weight value (u p to 7 digits), symbols for common weighing units, tare, s tability, zero, arrows used for check weighing, a 0-100% bar graph and a text area for menu. The LCD has 7 x 7-segment digits for the weight and 10 x 14- segment digits for messages, symbols for weighing u nits and common use such as stability etc. The 14 segment digits allow a large amount of flexi bility for any unusual weighing unit, and messages concerning operation or errors.
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© Adam Equipment Company 2011 8 The Percentage indicator known as capacity tracker has 10 large segments for showing the percentage of the to tal range used. This is also used during check-weighing. The 10 digit text area is used to display the curre nt weighing mode or to guide the user through processes such as density determination. SYMBOLS AND TEXT The LCD has unique symbols to indicate the followin g: 0 Zero Busy Stable A bar graph with set point markers g, mg, kg, ct g/cc, Pcs, %, M, and S Symbols shown for the units and modes INDICATORS “CAL” When calibration is occurring or about to occur “ºC” When a temperature is shown or a temperature driven calibration is to occur “ti” For a time driven calibration “Net” When a net weight is shown “PARTS” When the balance is in the Parts counting mode “PERCENT” When the balance is in the Percent weighing mode “NT” When the balance is in the Net/ Total mode “0%”, “100%” When the capacity tracker is showing percent of max imum range used