Adam Equipment AELP Pallet Beams GCREVC6 User Manual
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P a g e 9 © Adam Equipment Company 2010 5.0 DISPLAYS The scales have three sections. These are “Weight”, “Unit Weight” and “Count”. The LCD design is: WEIGHT UNIT WEIGHT COUNT 5.1 WEIGHT DISPLAY It has 6-digit display to indicate the weight on th e scale. Net Weight Display, Net Stability indicator, symbol Zero indicator, 0 symbol The weighing unit: kg, lb
P a g e 10 © Adam Equipment Company 2010 5.2 UNIT WEIGHT DISPLAY This display will show the unit weight of a sample. This value is either input by the user or computed by the scale. The unit of meas urement is grams if grams if kilograms is selected for the weighing unit, or pou nds if pounds is selected. 5.3 COUNT DISPLAY This display will show the number of items on the s cale or the value of the accumulated count. See the next section on OPERATIO N. 5.4 OTHER SYMBOLS The symbol, when there is insufficient number of sampl es to accurately determine the count. When the unit weight is not large enough to determin e an accurate count, the symbol will be on. In both cases the scale continues to operate and th e indications are to alert the user for a potential problem. If a preset count has been stored the symbol will be on. A low battery symbol will turn on if the battery sh ould be recharged. The Lo, OK, Hi symbols will be used when the preset count has bee n set. The symbol “Mem” will be seen when the internal memory has a recor d of previous weighings stored in it.
P a g e 11 © Adam Equipment Company 2010 6.0 OPERATION NOTE: GC-a Scales only SETTING THE WEIGHING UNIT, lb or kg The scale will turn on displaying the last weighing unit selected, either kilograms or pounds. To change the weighing unit press the [U. Wt./Units] key when the “Unit Weight” display shows zero. If necessary press the [CE] key to clear the unit weight before changing. 6.1 ZEROING THE DISPLAY You can press the [Zero] key at any time to set the zero point from which all other weighing and counting is measured. This w ill usually be necessary only when the platform is empty. When the zero point is obtained the “Weight” display will show the indicator for zero, “>ZZZZ
P a g e 12 © Adam Equipment Company 2010 6.2.1 Preset Tare The user can enter a preset tare value if the displ ay is at zero or gross weight. Enter the value for preset tare using the keypad, then press the [Tare] key to set the preset zero value. If the display was at zero the weight will show a n egative value equal to the preset tare value entered and the “ Net” indicator will be on. If a weight was on the platform then the preset value wi ll be subtracted from the weight, displaying the NET weight only. 6.3 PARTS COUNTING 6.3.1 Setting Unit Weight I n order to do parts counting it is necessary to kno w the average weight of the items to be counted. This can be done by weighing a known number of the items and letting the scale determine the average unit weight or by manually inputting a known unit weight using the keypad. A. Weighing a sample to determine the Unit Weight To determine the average weight of the items to be counted, you will need to place a known quantity of the items on the scale an d then to key in the number of items being weighed. The scale will then divide the total weight by the number of items and display the average unit we ight. Press [CE] anytime to clear the unit weight. Zero the scale by pressing the [Zero] key if necessary. If a container is to be used, place the container on the scale and tare by pressing [Tare] as discussed earlier. Place a known quantity of items on the scale. After the weight display is stable, enter the quantity of items using the numer ic keys and then press the [Smpl] key. The number of units will be displayed on the "Count" display and the computed average weight will be shown on the "Unit Weight" display. As more items are added to the scale, the weight an d the quantity will increase. If a quantity which is smaller than the sample is p laced on the scale, then the scale will automatically enhance the Unit Weight by re- calculating it. To lock the Unit Weight and avoid r e-sampling, press [U. Wt./Units].
P a g e 13 © Adam Equipment Company 2010 If the scale is not stable, the calculation will no t be completed. If the weight is below zero, the “Count” display will show negative count. B. Entering a known Unit Weight If the unit weight is already known then it is poss ible to enter that value using the keypad. Enter the value of the unit weight in grams, using the numeric keys followed by pressing the [U. Wt./Units] key. The "Unit Weight" display will show the value as it was entered. The sample is then added to the scale and the weigh t will be displayed as well as the quantity, based on the unit weight. 6.3.2 Counting more parts After the unit weight has been determined or entere d, it is possible to use the scale for parts counting. The scale can be tared to account for the container weight as discussed in the earlier se ction. After the scale is tared the items to be counted ar e added and the "Count" display will show the number of items, computed usi ng the total weight and the unit weight. It is possible to increase the accuracy of the unit weight at any time during the counting process by entering the count d isplayed and then pressing the [Smpl] key. You must be certain that the quantity displayed matches the quantity on the scale before pressing the key. The unit weight can be adjusted based upon a larger sample quantity. This will give greater accuracy when counting large r sample sizes. 6.3.3 Check-counting Check-counting is a procedure to cause an alarm to sound when the number of items counted on the scale meets or excee ds a number stored in the memory by using the [Pst] key. The value to be stored is entered from the keyboard . Enter the numeric value to be stored using the numeric keys. Then pre ss the [Pst] key to store the value. To clear the value from the memory and thereby turn off the check- counting feature, enter the value "0" and press [Pst]. During counting if the count is below the setpoint the “Lo” indicator will be on, if it is equal to the set point the “OK” indicator will be on and if it is above the limit the “Hi” indicator will be on.
P a g e 14 © Adam Equipment Company 2010 6.3.4 Manually Accumulated Totals The values (weight and count) shown on the display can be added to the values in the memory by pressing the [M+] key. The "Weight" display will show the total weight, the "Count" display will show the total accumulated count and the "Unit Weight" display shows the number of times, the items have been added to the m emory for accumulation. The values will be displayed for 2 se conds before returning to normal. If the accumulated number exce eds 6 digits the display will show “diSPEr”, the count is still being stored correctly and the RS232 printout will still show the correct valu es. The “Mem” symbol will be on when there are values stored in t he accumulation memory. The scale must return to zero or a negative number, before another sample can be added to the memory. More products can then be added and the [M+] key to be pressed again. This can continue for up to 99 entries or un til the capacity of the “Weight” display is exceeded. When the weight exceeds 6 dig its the display will show “diSPEr”. To observe the total stored value, press the [MR] key. The total will be displayed for 2 seconds. To clear the memory- first press [MR] to recall the totals from memory and then press the [CE] key to clear all values from the memory. 6.3.6 Automatic Accumulated Totals The scale can be set to automatically accumulate to tals when a weight is placed on the scale. This eliminates the need to press the [M+] key to store values into the memory. However the [M+] key is still active and can be pressed to store the values immediately. In this case the values will not be stored when the scale returns to zero. See the Section 9.0 on RS-232 Interface for details on how to enable Automatic Accumulation.
P a g e 15 © Adam Equipment Company 2010 7.0 USER PARAMETERS The parameters are set to customise the scale to suit the weighing applications. You need to enter a secure menu by entering a password when requested. Press [Tare] once, during the initial counting of the display a fter the power is turned on. The “Weight” display will show PIn requesting for the password number. The default password is 0000 but other numbers can be set using the parameter menus. Press the [0] key four times. Press the [Tare] key. There are 3 functions that can be cycled through us ing the [U. Wt./Units] key. The Weight window will show the parameter number and the Unit Price window will show the word describing the function. The first parameter is “F1” “CAL”. (See section 8.0 for details) To enter into Calibration function, press the [Tare] key. To exit a parameter, press the [Zero] key. To select the second parameter press the [U. Wt./Units] key.
P a g e 16 © Adam Equipment Company 2010 7.1 SETTING OF PIN Display will show “F2” “Pin”. This parameter allows setting of a new password number. The default password is “0000”. Press [Tare] . The “Weight” display will show Pin 1. Enter the new password number. The “Unit Weight” display will show dashes. Press [Tare]. The “Weight” display will change to Pin 2 , Enter the password again and press [Tare]. The display will show donE to show the new password has been accepted and will return to the menu. Record the ne w password in a secured place. To exit a parameter, press the [Zero] key. 7.2 ENABLE WEIGHING UNITS Display will show “F3” “Unit”. This parameter allows weighing units to be enabled or disabled. If enabled the weighing units will change when the [U.Wt./Unit] key is pressed. See section 6.0. To enter this function press the [Tare] key. The display will show the first weighing unit and i f it is currently On or Off. Press the [U.Wt./Unit] key to change the setting and then press the [Tare] key to go to the next weighing unit. The weighing units selected will depend upon the model and the capacit y of the scales. See Section 12.2, Service Parameters. Press the [Zero] key to return to the weighing mode.
P a g e 17 © Adam Equipment Company 2010 8.0 CALIBRATION The GC scales are calibrated using metric weights a nd GCa scales are calibrated using metric or pound weights depending on the unit in use before calibration. See the Service parameters sec tion for more information. The scale will display a value of the weight to be used for calibration, this value is the last weight used for calibration. You can enter a different value, if desired. For entering Calibration, see section 7.0 Parameter s When “F1” “CAL” is displayed, press [Tare]. The display will then show unLoAd to request all weight be removed from the platform. Press the [Tare] key to set the zero point. The displays will then show the calibration weight suggested, the value is shown as an integer number, it is not possible t o have fractions of a kilogram or pound. For example: LoAd 00004 KiLoS Place the calibration weight on the platform If the calibration weight is different from the value shown, Press [CE] to clear the current value then enter the correct value. Press [Tare] to calibrate. When calibration is done the display will show “SPAn” “PASS”. Remove the weight. The scale will return to normal weighing. If an error message “SPAn” “FAIL” is displayed, then repeat the process. After calibration, the scale should be checked whet her the calibration is correct. If necessary, repeat calibration. NOTE: GCa scales will have the lb or kg indicator on, to show the unit of the weight requested. If the scale was in pounds before starti ng the calibration, the weights requested will be in pound values or if the scale w as weighing in kilograms then metric weights will be requested.
P a g e 18 © Adam Equipment Company 2010 9.0 RS-232 INTERFACE The GC Series are supplied with a RS-232 bi-directional interface. The scale when connected to a printer or computer through the RS-2 32 interface, outputs the weight, unit weight and count. Specifications: Connector: The scale can be set to print text in English, Fren ch, German or Spanish. See the RS- 232 parameters section for details. All lines end with line feed , and carriage re turn characters. RS-232 output of weighing data ASCII code Adjustable Baud rate, 600, 1200, 2400, 4800, 9600 a nd 19200 baud 8 data bits No Parity 9 pin D-subminiature socket Pin 3 Output Pin 2 Input Pin 5 Signal Ground