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Acura Embedded PowerBrickCV 40 Manual

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    							PowerBrick™ -CV  4.0                                                                                                                                                                                                                      Quick Reference Manual 
     
    PowerBrick™-CV 4.0 
     
    User’s Manual  Edition 4.0 
     
     
     
    Small footprint rugged  Intel® 
     Core™ 2 Duo   
                                                                                          Industrial Computer 
     
     
     
       
    Disclaimer  Acura Embedded Systems Inc. takes every care in the 
    preparation of this document, but 
    no guarantee is given as to the 
    correctness of its contents. Our products are under continual 
    improvement and we reserve the right to make changes without 
    notice. The manufacturer makes no representations or 
    warranties with respect to the contents hereof and specifically 
    disclaim any implied warranties  of merchantability or fitness for 
    any particular purpose. The manufac turer reserves the right to 
    revise this publication and to make changes from time to time in 
    the content hereof without obligation of the manufacturer to notify 
    any person of such revision or changes
    . 
    In general, the manufacturer will not be liable for loss of data or 
    other direct, indirect, special, incidental or consequential 
    damages arising from the use or inability to use the product or 
    documentation, even if advised  of the possibility of such 
    damages. 
     
      
     
         
                                                                         
      
    						
    							PowerBrick™ -CV  4.0                                                                                                                                                                                                                      Quick Reference Manual 
     Preface 
    Copyright  The material in this document is the intellectual property of Acura 
    Embedded Systems Inc. This publicat ion, including all photographs, 
    illustrations and software, is protected under international copyright 
    laws, with all rights reserved. Neit her this manual, nor any of the 
    material contained herein, may be reproduced without written consent of 
    Acura Embedded Systems Inc.  
    Version 4.0 Trademark Recognition   
    Microsoft, MS-DOS and Windows are registered trademarks of 
    Microsoft Corp. 
    IBM PC is a registered trademark of International Business Machines 
    Corporation. 
    Intel, MMX, Pentium, Pentium-II,  Pentium-III, Pentium-4, Celeron, 
    Core™ Duo are registered trademarks of Intel Corporation. 
    AWARD is a registered trademark of AWARD International Inc. 
    Other product names used in this manual are the properties of their respective 
    owners and are acknowledged 
     
     
     
     
       
    Table of Content   
    1. OVERVIEW............................................................................................  1 
    2.INSTALLATION......................................................................................  2 
        2.1 CONTENTS OF THE COMPUTER BOX ......................................... 
    2 
        2.2 CONNECTING CABLES AND GETTING STARTED ...................... 
    2 
        2.3  MOUNTING IN YOUR VEHICLE (FINAL LOCATION) .................... 
    4 
        2.4 MOUNTING TOOLS ........................................................................ 
    4 
        2.5  COMPUTER INSTALLATION .......................................................... 4 
    3. TECHNICAL INFORMATION ........................................................ ........ 5 
        3.1 BIOS SETUP .................................................................................... 5 
        3.2  OPERATING SYSTEMS .................................................................. 6 
        3.3  OPERATING SYSTEM RESTORE PROCESS ............................... 6 
        3.4  WINDOWS XP OR 7 EMBEDDED  ................................................... 7 
        3.5  LINUX EMBEDDED .......................................................................... 7 
        3.6  APPLICATION SOFTWARE ............................................................. 8 
        3.7  SPECIFICATIONS FOR POWERBRICK -CV 4.0 ............................. 8 
        3.8  DIAGNOSIS AND MAINTENANCE ................................................. 9 
        3.9  WARNING ......................................................................................... 9 
        3.9A  POWER BRICK WIRING DIAGRAM. .............................................    10 
    4. CONTACT NFORMATION......................................................................... 10
     
      
    						
    							PowerBrick™ -CV  4.0                                                                                                                                                                                     Quick Reference Manu al 
       Quick Reference Manu al 
                                     
    2.1  Contents of the Computer Box 
    2.1  Contents of the Computer Box   
      
    1.  Overview  1.  Overview The PowerBrick –CV 4.0 is an  Intel® Core™ 2 Duo system with P8600 processor 
    speed. This small, rugged and powerful computer is the premium choice when 
    desktop computer performance is required  in industrial computing applications. 
    Small size does not necessarily mean limitations in computing power.  The PowerBrick –CV 4.0 is an  Intel® Core™ 2 Duo system with P8600 processor 
    speed. This small, rugged and powerful computer is the premium choice when 
    desktop computer performance is required  in industrial computing applications. 
    Small size does not necessarily mean limitations in computing power. 
    The state-of-the-art PowerBrick -CV 4.0 co mes loaded with an impressive video 
    card, fast hard drive (optionally flash drive) and memory, all at a competitive 
    price. It is designed and built for great  performance in a variety of applications 
    and environments. The design focuses on elements essential for industrial use 
    wile excluding unneccesary hardware. The architecture is modular which allows 
    for easy upgrading and expansions.  The state-of-the-art PowerBrick -CV 4.0 co mes loaded with an impressive video 
    card, fast hard drive (optionally flash drive) and memory, all at a competitive 
    price. It is designed and built for great  performance in a variety of applications 
    and environments. The design focuses on elements essential for industrial use 
    wile excluding unneccesary hardware. The architecture is modular which allows 
    for easy upgrading and expansions. 
      
    Areas of applications include:  Areas of applications include: 
      Fire engines and rescue vehicles 
      Fire engines and rescue vehicles 
      Security and patrol vehicles    Security and patrol vehicles 
      Other emergency or public safety vehicles    Other emergency or public safety vehicles 
     Cash carriers   Cash carriers 
      Seaport terminal container yard management    Seaport terminal container yard management 
     Fleet management   Fleet management 
      
    The main features are:  The main features are:   Intel® Core™ 2 Duo  processor (2.40 GHz) 
      Intel® Core™ 2 Duo  processor (2.40 GHz) 
      DDR3 4 GB RAM 
      DDR3 4 GB RAM 
      Standard 2.5” hard disk, 320GB     Standard 2.5” hard disk, 320GB  
      3 x USB 2.0 Port    3 x USB 2.0 Port 
      3 x RS232 Port    3 x RS232 Port 
      2 x On-board 10/100/1000 LAN Port    2 x On-board 10/100/1000 LAN Port 
      1 x DVR Port 1 RCA Audio,4 BNC Video input    1 x DVR Port 1 RCA Audio,4 BNC Video input 
     Audio Jacks   Audio Jacks 
      Built-in 8~30 VOLT DC    Built-in 8~30 VOLT DC 
      Ignition controller     Ignition controller  
      Embedded OS (optional)    Embedded OS (optional) 
     Wireless 802.11g/n   Wireless 802.11g/n 
     GSM/GPRS/WiFi/CDMA/CDPD options   GSM/GPRS/WiFi/CDMA/CDPD options 
     GPS/AVL options   GPS/AVL options 
      Dimensions: 7.6” x 5”  x 4.13” (W x L x H) 
      Dimensions: 7.6” x 5”  x 4.13” (W x L x H) 
      
    For installation, mounting and cable  connections please see Section 2. 
    Technical information is available in Section 3.  For installation, mounting and cable  connections please see Section 2. 
    Technical information is available in Section 3. 
      
      
    Page   1  
    Page   1  
       2. Installation  2. Installation 
      
     
            
        
    Figure 2.1 Box major components 
     
    In the box you will find the following it ems: PowerBrick -CV 4.0 computer, power 
    supply cable, DVR Cable, mounting plat e equipped with rubber suspension, one 
    antenna. 
    If you have purchased Windows or Linux op erating system with your computer, 
    these CD’s should be included. Keep them in a safe place. 
    Please see your separate monitor packaging  for installation and other information 
    for the touch screen monitor. 
    Do not turn power on until you have read the next section and all 
    cables are connected.  
    2.2  Connecting Cables and Getting Started 
    In order to get familiar 
     with your system before mounting it at your vehicle (or 
    final location), we suggest you look  at the connections on both ends of the 
    computer such as shown in Figs. 2.2 and 2.4, connect up the unit, and place it 
    into operation. 
    Also, PowerBrick -CV 4.0 offers a hard disk changeable feature. It shows in Figs 
    2.3. 
     
    Page   2 
    DVR Cable with 4 
    BNC Video input and 
    1 RCA Audio input
     
    Power Supply 
    Cable /CD
    Rubber Suspension
      
    						
    							PowerBrick™ -CV  4.0                                                                                                                                                                                                                      Quick Reference Manual 
     
     
                                  
     
                                             
    Figure 2.2: Front side of PowerBrick -CV 4.0 
    Connect all applicable cables such as: 
     Keyboard (USB) 
     Mouse 
     Monitor 
      Power supply cable 
     DVR cable 
     
    Optional device cables or units that  you provide yourself could include 
    the following: 
     
     USB cable 
      Speaker and microphone cables 
      RJ45 Ethernet TP cable 
      RS232 Serial port cable 
      Camera             
     
     
     
    Figure 2.3: Changeable Hard Disk of PowerBrick -CV 4.0 
             
         
    Remove six screws (Four black color, two metal color) and open Hard Disk 
    cover in the front side plate. Then pull out hard disk to change. 
      Page   3   
     
        
    
                             
                                   
     
     
     
     
     
    Figure  2.4 : Back side of PowerBrick -CV 4.0  
     
    After connecting all applicable cables it is safe to power-on the system. (Warning: 
    use only DC from the dedicated power supply) 
    2.3  Mounting in your vehicle or final location 
    T
    
    his chapter provides you with the inform ation of fixed system mounting. Prior to 
    that, please prepare the installation tools  and appropriate items. If you are not 
    clear about the items, contact your dealer for information. 
    2.4  Mounting tools 
    F
    or mounting your computer in a vehicle you need the following tools: 
     Ranch  
     Screw driver 
     Drill 
      Bolts and nuts appropriate to mount the plate in your vehicle 
    2.5  Computer installation 
    Mounti ng screws or bolts and nuts for moun ting to your specific vehicle are not 
    provided, as there are m any variations of thickness that the unit might be 
    mounted to. If mounting in a vehicle that is  subject to vibration and shock, It Is 
    important to use the mounting plate with attached shock absorbers where 
    vibration could occur. The mounting plat e should be fastened tightly with bolts 
    and nuts. Please ensure that if you mount  any bolts/nuts under the computer, 
    that they do not touch the  computer itself. Otherwise, the shock absorbers will 
    not protect the computer properly. 
    Page   4
     
     
    Status LED
     
     Power Button 
    Power LED 
    Removable hard disk Hard disk cover 
    and screws
     
                  HD LED RS232 COM Port3GPS/WiFi/CDMA     
    Antenna              VGA Port
    HDMI Port
    MIC Jacks  Speaker Jacks DVR P
    ort
    3x USB 2.0 Port Fuse Protect 10AEthernet Port2 
    RS232 COM Port2 RS232 COM Port1 
      Ethernet Port1
    Main Power
    Switch 
    L-IN Audio Jacks
    DC (12v) Input  
    						
    							PowerBrick™ -CV  4.0                                                                                                                                                                                                                      Quick Reference Manual 
     
     
     
    Figure 2.5: Rubber-Mounting plate 
     
    Connect all final wiring in a neat way, fastening it down with tie straps or 
    other means to ensure that it does not get caught and broken 
    accidentally. Your car electrician will know appropriate ways to do this. 
     
     
    3. Technical Information 3.1  BIOS Setup 
    T
    
    he single board computer uses the AMI BIOS (B
    asic I
    nput/O
    utput S
    ystem) for 
    the system configuration. The AMI BIOS  in the single board computer is a 
    customized version of the industrial st andard BIOS for IBM PC AT-compatible 
    computers. It supports Intel x86 and  compatible CPU architecture based 
    processors and computers. The BIOS prov ides critical low-level support for the 
    system central processi ng, memory and I/O sub-systems. The BIOS setup 
    program of the single board computer  let the customers modify the basic 
    configuration setting. The settings are  stored in a dedicated battery-backed 
    memory, NVRAM, retains the information when the power is turned off. If the 
    battery runs out of the power, then the  settings of BIOS will come back to the 
    default setting. The BIOS section of t he manual is subject to change without 
    notice and is provided here for reference purpose only. The settings and 
    configurations of the BIOS  are current at the time of print, and therefore they may 
    not be exactly the same as that displa yed on your screen. To activate CMOS 
    Setup program, press  key immediately after you turn on the system. The 
    following message “Press DEL to enter SETUP” should appear in the lower left 
    hand corner of your screen. When you ent er the CMOS Setup Utility, the Main 
    Menu will be displayed as in Table 3.2.  You can use arrow keys to select your 
    function, press  key to accept selection and enter the sub-menu.  
     
    Page 5  
     
     
     
     
    Table 3.1:  AMI BIOS CMOS Setup Utility 
    3.2  Operating Systems 
    T
    
    he PowerBrick -CV 4.0 will generally be provided with a preinstalled operating 
    system such as Windows XP, Windows 7 Professional, Embedded or Linux. To 
    restore the operating system, follow the  procedure outlined in 3.3. You can also 
    use an external CD-ROM drive to change,  reinstall or repair the operating system 
    through a USB 2.0 port. 
     
     
    3.3. Operating System Restore Process 
     
             Before do restore process, back up your data first. 
     
             3.3.1. For Windows XP 
    1.  Restart the computer. 
    2.  Hold down the F8 key to enter Windows Advanced Boot Menu options. 
    3.  Select “Return to OS Choices” and press “Enter”. 
    4.  Select “Quick Restore Option”, press “Enter” and follow the instructions. 
      Page 6  
    						
    							PowerBrick™ -CV  4.0                                                                                                                                                                       Quick Reference Manu al 
                                                     
    3.6  
    Application Software 
     
        
      3.3.2. For Windows 7 
     
    1.     Restart the computer. 
    2.  Wait for three seconds while monitor screen is shown “ Please wait …,” 
    3. Hold down the  F3 key to boot Windows 7 Recovery Tool Menu options. 
           Select “ 1. Factory Restore ” and press “1” .Then “ Enter”.   
    4.  After Screen is shown “ Recovery complete! Press any key to 
    continue …  “, press any key to boot again. 
     
    3.4  Windows XP or Windows 7 Embedded  If you want to reinstall Windows XP or  Windows 7 Embedded, boot the computer, 
    place the CD-ROM labeled “Windows XP Embedded Recovery” or “Windows 7 
    Embedded Recovery” into the external CD-ROM drive, presses RESET and 
    follow the instructions on the screen.  We recommend that this be done by 
    experienced computer users only. 
      
    3.5  Linux Embedded  If you want to install Linux, boot the computer, place the CD-ROM labeled “Acura 
    Embedded Linux” into the external CD- ROM drive, press RESET and follow the 
    instructions on the screen. Note: this  should only be done by an advanced user 
    who has experience with Linux.  Page 7   
     You should be able to run all normal/generic application software such as 
    Microsoft Word, Excel, PowerPoint, Ado
    be software etc. if you have Windows 
    installed. See the relevant manual/help guides for the specific software. For Linux 
    you will have to specifically select software designed for Linux. Acura is not 
    responsible for failure of any software on your computer but if you have any 
    particular software needs, please call Acura Technical Support or email 
    [email protected]
    . 
     
     3.7    Sp
    
    ecifications for Power Brick-CV 4.0 
    Table 3.2: Input/Output 
    15 Pin VGA  1 
    HDMI   1  DVR Port 1 RS232 Serial Port  3 USB 2.0 3 RJ45 Gigabit  Ethernet Port  2 FUSE(10A) 1 Audio Jacks 1 Ignition controller   1 GPS/WiFi/CDMA antenna   1 8 ~ 30V DC Power Jack  1 
       
     
    Table 3.3: System Features 
    Processor Intel® Core™ 2 Duo P8600 processor (2.40 GHz) System FSB  1066 MHz Memory  1066MHz DDR3 SO-DIMM up to 8GB  Video  support VGA,HDTV, and HDMI interface  DVR Offer four channels Surveillance System Audio 
    Audio Jacks
     
    Hard Disk  Standard 2.5” SATA hard disk, 250GB CD-ROM None LAN Dual Realtek RTL8111CP PCIe GbE controllers 
     
    Page 8 
    						
    							PowerBrick™ -CV  4.0                                                                                                                                                                                                                      Quick Reference Manual 
    USB 2.0  Integrated 3 independent OHCI
     controller supporting USB 
    1.1 ports; Integrated 1 EHCI c ontroller supporting USB 2.0 
    ports; Dynamic connection support to USB 2.0 or USB 1.1 
    devices Hardware Monitor  System temperature, voltage 
    and fan speed monitor. Auto 
    Thermal fan speed control Power Management  ACPI 1.0b compliance and OS direct power management, 
    Wake-on event: RTC/USB 
    Keyboard/Modem/LAN/Keyboard/Mouse Dimensions 
    7.60“X 5“ x4.13“ (W x L x H) Power
      8 ~ 30V DC  
     
     
    3.8  Diagnosis and maintenance 
     
      When Main Power Switch (on the back plate) is on (pilot LED is “Red“), status LED (on the front plate) is shown two colors as following.  
    1.  Status LED lit “ Green “ indicates that Ignition is on. 
    2.  Status LED lit “ Blue “ indicates that Ignition is off and power   
                    supply is normal. 
      Power Button  LED lit “ Green “ indicates computer mother broad 
    running normally. 
      Back plate  HD-LED lit flash “ Red  “ indicates hand drive proper 
    operation and health. 
      Power supply fuse  must be protected by a  10A auto fuse on the input 
    line from the vehicle battery.   
    3.9 Warning  
     
    Before power up the computer, make sure all cables connected to the computer 
    and  the monitor. 
     WARNING 
    First hookup all cables then turn on computer powerSwitch. 
    Make sure monitor power led on or blinking .
     
     
    Page  9   3.9A Power Brick Wiring Diagram 
     
    10A
        
    
                                  
     
    (Computer connector : pin1-brown, pin2-green/yellow, pin3-blue, for sure power 
    make pi
     n1 and pin3 togather) 
    4. CONTACT NFORMATION 
    W
    ith the unique set of products, Acura Embedded Systems remains committed 
    to its goal of providing trouble-free an d customer-friendly service. A special 
    customer service unit has been set up specifically to cater to our esteemed 
    customers needs. 
    Technical Support: 
     Phone:  1-866-502-9666 
     Email:  [email protected]
     
    Mail address: 
    Acura Embedded Systems Inc.  
    Unit #1, 7711-128th Street  
    Surrey, BC V3W 4E6
     CANADA 
     Ph: (604) 502-9666   Fax: (604) 502-9668 
    Page 10  
    						
    							PowerBrick™ -CV  4.0                                                                                                                                                                                                                      Quick Reference Manual 
     
    Before attaching any wiring be sure that power leads are correctly fused and correctly identified 
    (+  or –) as well as correct voltage and wire size (12 ga power supply minimum)  Caution: 
    Incorrect connection of wires will  affect the electronics and will void warranty – (Burnt wiring and 
    blown circuitry is evidence of improper installation) 
     
    ACURA INSTALLATION INSTRUCTIONS 
    The following instruction is designed to assist the  technician or customer in the basic steps of 
    installing Acura products and makes the assumption that commonsense and previous 
    experience will aid in the installation. Safety and caution must always take precedence in the 
    installation of any electrical or  mechanical system. The correct t ools, parts, fasteners, safety 
    equipment as well as any instructions, diagrams  and schematics must be gathered, reviewed or 
    made available prior to beginning the process of installation. 
    The installer is required to prep are in advance the work area and see that the electrical or 
    mechanical needs of the project are in place  before starting and that any other possible 
    interference are addressed.  A review  of the Installation Check List is critical since this list needs 
    to be checked off and a copy sent b ack to the supplier so it can be attached to the Customer file. 
    All projects require the filling out of appropriate forms or else warranty may be limited. 
    The list and/or these Installation Instructions ar e not designed to be exhaustive or restrictive 
    they are part of a process of total quality management and will help the installer to be in control 
    of the project.  
     
    Please refer to caution and installation guides provided with each piece of equipment, 
    component or accessory. 
    In order to receive the best performance out of a new Acura computer system all components 
    should be installed in a way that allows for ease  of operation by customer’s trained personnel or 
    trainer under regular operating conditions. 
    Please take a moment to check off the followi ng boxes so the undersigned can verify that the 
    installation is complete and operational. If someth ing is not working as initially configured and 
    tested please inform the installe r immediately so that the problem can be fixed as promptly as 
    possible. Follow up with a Corrective Action Report (CAR) where appropriate. 
     
    Below are some points or conditions to watch out for: (Please initial them off as you proceed)   
    All parts, components and accessories are received and prepared for installation 
     
    Areas to receive equipment are clear and free from obstruction 
     
    The mounting system selected is  appropriate for the apparatus. 
     
    Before attaching brackets make sure there are no hidden fluid or wiring obstructions  
     
    Use appropriate fasteners and backing as required. 
     
    Ensure  Power Sources  are identified and adequate to operate system without over taxing 
    available battery reserve. An Amp hour survey should be completed and additional battery 
    capacity addressed. Power is direct from battery to a distribution fused block. 
     
     
     
    Page 11 
      
    Fasteners will require lock washers, wa shers, isolation or proper grounding  
     
    Computer is adequately hidden and out of the way ye t readily accessible with good ventilation. 
     
    Touch screen is mounted securely to the apparatus. 
     
    Touch screen is in a location where desired user/s can comfortably operate the unit 
     
    Unit is fully functional while the engine or radio of the apparatus is running and free of RF 
     
    Connections, components or accessories are  not impeding the duties of personnel 
     
    Factory operating system (locked) and  all factory applications are functional 
     
    All service personnel and trainers understand the components and wiring for all applicable 
    systems as well as In-line fuses are accessible and their locations are known 
     
    Administrative controls for systems are  in the hands of trained service personnel 
     
     Note: Check twice install once. For Assistance call your sales and servic e representative first for guidance.
     
     
    _________     ___________________________  ________________ 
      Print Name       Signature of Chief or Representative                Date of signature
     
      
    _________ __________________________ ________________ 
      Print Name                 Signature of Authorized Installer         Date of signature 
     
    Page 12  
    						
    							With the unique set of products, Acura Embedded Systems remains committed 
    to its goal of providing trouble-free an d customer-friendly service. A special 
    customer service unit has been set up specifically to cater to our esteemed 
    customers needs. 
    PowerBrick™ -CV  4.0                                                                                                           
     
                                                                                                               Quick Reference Manual 
    Unit #1, 7711-128th Street, Surrey, BC V3W 4E6, CANADA
     
    Ph: (604) 502-9666   Fax: (604) 502-9668  For technical support, contact your  Salesperson 
    Technical Support: Acura Embedded Systems Inc. 
     
    Customer 
    Name
    : ____________________________________ 
    Location: _________________________________ 
    Serial Number: ____________________________ 
    VIN Number: ______________________________ 
    Unit Number: ____________ 
     
    Date Installed: _____________________________ 
    Who Installed: _____________________________ 
    Contact Number: ___________________________ 
    Notes: 
     
     
     
     
    Toll Free   1-866-502-9666  
    www.acuraembedded.com
     
     
     
    Page 13 
     
      
     
     
     
     
     
     
     
     
     
     
     
      
     
     
      
    [email protected]
     
                Toll Free   1-866-502-9666  
    Mailing address: 
         
    						
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