Acer Travelmate 4520 Service Guide
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Chapter 361 2.Release the WLAN antennas from the left and right LCD brackets. 3.Remove the LCD panel from its chassis. Removing the LCD-CCD Cable 1.Peel off the LCD-CCD cable from the bottom edge of the LCD panel. Acer TM 4520 SG.book Page 61 Friday, June 22, 2007 5:43 PM
62Chapter 3 2.Detach the adhesive tab on the cables’s LCD connector, then disconnect the cable from the LCD panel PCB. Removing the LCD Panel Brackets TRemove the screws securing the LCD panel brackets. StepPart Number and Type QuantityColorTo r q u e *M2 x L3 BZN+NYLOK8 Silver1.6 kgf-cm +/-15% Acer TM 4520 SG.book Page 62 Friday, June 22, 2007 5:43 PM
Chapter 363 Removing the Internal Microphone and the CCD Board 1.Peel off the aluminum foil tabs and acetic tape securing the microphone cable. 2.Carefully remove the internal microphone from the LCD chassis. 3.Remove the CCD board from the LCD chassis. Acer TM 4520 SG.book Page 63 Friday, June 22, 2007 5:43 PM
64Chapter 3 Removing the WLAN Antennas 1.Peel off the aluminum foil tabs securing the WLAN antennas. 2.Carefully detach the WLAN antenna from the LCD chassis. Acer TM 4520 SG.book Page 64 Friday, June 22, 2007 5:43 PM
Chapter 465 This chapter provides instructions on how to troubleshoot system hardware problems. If the problem can’t be resolved using the procedures described here, information for getting online technical assistance is also provided. Hardware Diagnostic Procedure IMPORTANT: The diagnostic tests described in this chapter are only intended to test Acer products. Non-Acer products, prototype cards, or modified options can give false errors and invalid system responses. 1.Obtain as much detail as possible about the presented failure symptoms. 2.Verify the symptoms by attempting to re-create the failure through diagnostic tests or by repeating the same condition that precedes the symptoms. 3.Refer the table below to determine which corrective action to perform. ProblemSymptomSection to Refer to Power failure The power indicator does light up or stay lit.“Power System Check” on page 67 POST failure POST does not complete. No beep or error codes issued.“POST Error Message” on page 69 “Undetermined Problems” POST detects an error and displayed messages on screen.“POST Error Message” on page 69 Specific component failure Dysfunctional component symptoms (e.g. blurred LCD display).“POST Error Message” on page 69 Intermittent failure Symptoms cannot be re-created Use the customer-reported symptoms and go to the “POST Error Message” section on page 69. “Intermittent Problems” on page 80 System Troubleshooting Chapter 4 Acer TM 4520 SG.book Page 65 Friday, June 22, 2007 5:43 PM
66Chapter 4 System Check Procedures External Diskette Drive Check Do the following to isolate the problem to a controller, driver, or diskette. A write-enabled, diagnostic diskette is required. IMPORTANT: Make sure that the diskette does not have more than one label attached to it. Multiple labels can damage to the drive. 1.Boot from the diagnostics diskette and start the diagnostics program. 2.Check if the FDD Test is successful (pass). 3.Follow the instructions in the message window. If an error occurs with the internal diskette drive, reconnect the diskette connector on the system board. If the error still remains: 1.Reconnect the external diskette drive. 2.Replace the external diskette drive. 3.Replace the system board. External CD-ROM Drive Check Do the following to isolate the problem to a controller, drive, or CD-ROM. IMPORTANT: Make sure that the CD-ROM does not have any label attached to it. The label can damage the drive. 1.Boot from the diagnostics diskette and start the diagnostics program. 2.Check if the CD-ROM Test is successful (pass). 3.Follow the instructions in the message window. If an error occurs, reconnect the CD-ROM drive connector on the system board. If the error still remains: 1.Reconnect the CD-ROM module. 2.Replace the CD-ROM module. 3.Replace the system board. Keyboard or Auxiliary Input Device Check Remove the external keyboard if the internal keyboard is to be tested. If the internal keyboard does not work or an unexpected character appears, make sure that the flexible cable extending from the keyboard is properly connected to its system board connector (KB1). If the keyboard cable connection is correct, run the Keyboard Test. If the tests detect a keyboard problem, do the following one at a time to correct the problem. 1.Reconnect the keyboard cable. 2.Replace the keyboard. 3.Replace the system board. The following auxiliary input devices are supported by this computer: TNumeric keypad TExternal keyboard If any of these devices do not work, reconnect the device cable and check if that corrects the device failure. Acer TM 4520 SG.book Page 66 Friday, June 22, 2007 5:43 PM
Chapter 467 Memory Check Memory errors might stop system operations, display error messages, or cause the system to hang up. Make sure that the DIMM is properly installed in its slot. A loose connection can cause an error. If the DIMM connection is correct, run the Doagmpstotics Test. 1.Boot from the diagnostics diskette and start the Doagmpstotics program. 2.Go to the diagnostic memory in the test items. 3.Press F2 in the test items. 4.Follow the instructions in the message window. Power System Check To verify the cause of the power problem, power on the computer using the AC adapter, and then the battery pack. 1.Remove the battery pack. 2.Connect the AC adapter and check if power is supplied. 3.Disconnect the AC adapter and install a fully-charged battery pack, and then check if power is supplied. t If the failure is cause by a defective AC adapter, refer to the “Check the AC Adapter” section. t If the failure is cause by a defective battery pack, refer to the “Check the Battery Pack” section. Check the AC Adapter Unplug the AC adapter cable from the computer and measure the output voltage at the plug of the AC adapter cable. Refer the figure below. 1.If the voltage is not correct, replace the power adapter. 2.If the voltage is within the range, do the following: a.Replace the system board. b.If the problem is not corrected, see the section “Undetermined Problems” on page 81. c.If the voltage is still not corrected, proceed to the next step. NOTE: An audible noise from the power adapter does not always indicate a defect. 3.If the power indicator does not light up, check the power cord of the AC adapter for correct continuity and installation. 4.If the operational charge does not work, see the “Check the Battery Pack” section on the next page. Pin 1: + 19 to +20.5V Pin 2: OV, ground Acer TM 4520 SG.book Page 67 Friday, June 22, 2007 5:43 PM
68Chapter 4 Check the Battery Pack Check the battery pack via the OS control and by checking the actual battery pack. Using the OS control: 1.Open the Power Management setting in the Windows Control Panel screen. 2.On the Power Meter tab, confirm that the Current Power Source and Total Battery Power Remaining parameters are correct. 3.Repeat steps 1 and 2 using both the battery pack and the AC adapter as the power source. This will help you identify if the problem is on recharging or discharging. Checking the battery pack voltage: 1.Power off the computer. 2.Remove the battery pack and measure the voltage between battery terminals 1 (+) and 6 (ground). 3.If the voltage is still less than 7.5 Vdc after recharging, replace the battery. Checking the battery charge function: 1.Use a discharged battery pack or a battery pack that has less than 50% of the total power remaining when installed in the computer. 2.If the battery charge indicator does not light up, remove the battery pack and allow it to return to room temperature, then reinstall the battery pack. 3.If the charge indicator still does not light up, replace the battery pack. Touchpad Check If the touchpad doesn’t work, do the following actions one at a time to correct the problem. Do not replace a non-defective FRU: 1.Reconnect the touchpad cable. 2.Replace the touchpad board. 3.Replace the system board. After you use the touchpad, the pointer drifts on the screen for a short time. This self-acting pointer movement can occur when a slight, steady pressure is applied to the touchpad pointer. This symptom is not a hardware problem. No service actions are necessary if the pointer movement stops in a short period of time. Acer TM 4520 SG.book Page 68 Friday, June 22, 2007 5:43 PM
Chapter 469 POST Error Indicators When POST detects a system failure, it either displays a POST error message, or emits a series of beep codes. POST Error Message Whenever a non-fatal error occurs during POST, an error message describing the problem appears onscreen. These text messages are displayed in normal video (white text on black background). It shows the details of the error. The POST error message index in this section lists the error messages and their possible causes. The most likely cause is listed first. The listed error symptoms classified by function. NOTE: Perform the FRU replacement or actions in the sequence shown in FRU/Action column, if the FRU replacement does not solve the problem, put the original part back in the computer. Do not replace a non-defective FRU. This index can also help you determine the next possible FRU to be replaced when servicing a computer. If the symptom is not listed, see “Undetermined Problems” on page 81. NOTE: Most of the error messages occur during POST. Some of them display information about a hardware device, e.g., the amount of memory installed. Others may indicate a problem with a device, such as the way it has been configured. IMPORTANT: If the system fails after you make changes in the Setup Utility menus, reboot the computer, enter Setup, then press F9 to load the Setup defaults to correct the error. Error Code List Error CodeError Message 006 Equipment Configuration Error Causes: 1. CPU BIOS Update Code Mismatch 2. IDE Primary Channel Master Drive Error (The causes will be shown before the Equipment Configuration Error message) 010 Memory Error at xxxx:xxxx:xxxxh (R:xxxxh, W:xxxxh) 070 Real Time Clock Error 071 CMOS Battery Bad 072 CMOS Checksum Error 110 System disabled. Incorrect password is specified. Battery Critical Low In this situation BIOS will issue four short beeps, then shut down the system, no message will show. Thermal Critical High In this situation BIOS will shut down the system, no message will show. Acer TM 4520 SG.book Page 69 Friday, June 22, 2007 5:43 PM
70Chapter 4 Error Message List Error MessageFRU/Action in Sequence Failure Fixed Disk Reconnect the hard disk drive to its connector. Run the Setup Utility, then press F9 to load the system defaults. Hard disk drive System board Stuck Key Refer to the “Keyboard or Auxiliary Input Device Check” section on page 66. Keyboard Error Refer to the “Keyboard or Auxiliary Input Device Check” section on page 66. Keyboard Controller Failed Refer to the “Keyboard or Auxiliary Input Device Check” section on page 66. Keyboard locked - Unlock key switch Unlock external keyboard Monitor type does not match CMOS - Run SetupRun the Setup Utility, then press F9 to load the system defaults. Shadow RAM Failed at offset: nnnn BIOS ROM System board System RAM Failed at offset: nnnn DIMM System board Extended RAM Failed at offset: nnnn DIMM System board System battery is dead - Replace and run SetupReplace the RTC battery, then access the Setup Utility to reconfigure the system time setttings. System CMOS checksum bad - Default configuration usedRTC battery Run the Setup Utility to reconfigure the system time settings. System timer error RTC battery Run the Setup Utility to reconfigure the system time settings. System board Real time clock error RTC battery Run the Setup Utility to reconfigure the system time settings. System board Previous boot incomplete - Default configuration usedRun the Setup Utility, then press F9 to load the system defaults. RTC battery System board Memory size found by POST differed from CMOSRun the Setup Utility, then press F9 to load the system defaults. DIMM System board Diskette drive A error Check if the drive matches the diskette type set in the Setup Utility. Refer to the “External Diskette Drive Check” section on page 66. Incorrect Drive A type - run SETUP Check if the drive matches the diskette type set in the Setup Utility. System cache error - Cache disabled System board CPU ID: System board Acer TM 4520 SG.book Page 70 Friday, June 22, 2007 5:43 PM