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Acer Aspire 5540 Service Guide

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    							Chapter 485
    Intermittent Problems
    Intermittent system hang problems can be caused by a variety of reasons that have nothing to do with a 
    hardware defect, such as: cosmic radiation, electrostatic discharge, or software errors. FRU replacement 
    should be considered only when a recurring problem exists.
    When analyzing an intermittent problem, do the following:
    1.Run the advanced diagnostic test for the system board in loop mode at least 10 times.
    2.If no error is detected, do not replace any FRU.
    3.If any error is detected, replace the FRU. Rerun the test to verify that there are no more errors.  
    						
    							86Chapter 4
    Undetermined Problems
    The diagnostic problems does not identify which adapter or device failed, which installed devices are incorrect, 
    whether a short circuit is suspected, or whether the system is inoperative.  
    Follow these procedures to isolate the failing FRU (do not isolate non-defective FRU).
    NOTE: Verify that all attached devices are supported by the computer.
    NOTE: Verify that the power supply being used at the time of the failure is operating correctly. (See “Power 
    System Check” on page 71.):
    1.Power-off the computer.
    2.Visually check them for damage. If any problems are found, replace the FRU.
    3.Remove or disconnect all of the following devices:
    TNon-Acer devices
    TPrinter, mouse, and other external devices
    TBattery pack
    THard disk drive
    TDIMM 
    TCD-ROM/Diskette drive Module
    TPC Cards
    4.Power-on the computer.
    5.Determine if the problem has changed.
    6.If the problem does not recur, reconnect the removed devices one at a time until you find the failing FRU.
    7.If the problem remains, replace the following FRU one at a time. Do not replace a non-defective FRU:
    TSystem board
    TLCD assembly 
    						
    							Chapter 587
    Top View
    1 SW1 Switch 7 BLUE1 Bluetooth Cable Connector
    2 LEDB1 LED Board Cable Connector 8 U39 LAN Connector: RTL8100CL
    3 KB1 Keyboard Connector 9 RTC1 RTC Battery Connector
    4 TPAD1 Touchpad Cable Connector 10 U40 Keyboard Controller: ENE CB-
    1410QF
    5 LCD1 LCD Cable Connector 11 SPKR1 Speaker Set Cable Connector
    6 LAUNCH1 Launch Board Cable Connector
    Jumper and Connector Locations
    Chapter 5 
    						
    							88Chapter 5
    Bottom View
    NOTE: This is engineering sample. The image above may not be exactly the same as the real main board you 
    get.
    1 USB2 USB port 13 ODD1 ODD Connector
    2 USB3 USB port 14 WIN1 Wireless LAN Card Slotr
    3 USB4 USB port 15 DM1 DIMM Slot1
    4 LAN1 RJ11+RJ45 (Modem Port+ Ethernet 
    Port)16 DM3 DIMM Slot2
    5MDCW
    1Modem Cable Connector 17 U44 Keyboard Controller (RE144B)
    6 CRT1 External Display Port 18 U49 BIOS ROM
    7 MDC Modem Board Connector 19 U32 Audio Codec (Realtek ACL883)
    8 U41 CPU Socket 20 LIN1 Line-in Jack
    9 U38 North Bridge () 21 MIC2 Headphones/Speakers/Line-Out Jack
    10 FAN1 System Fan Cable Connector 22 LOUT1 Line-in Jack
    11 BAT1 Battery Connector 23 PC1 PC Card Slot
    12 South Bridge (ICH7M) 24 HDD1 HDD Connector 
    						
    							Chapter 589
    Jumper Settings
    PINDescription
    Pin1-Pin5 On Clear Password
    Pin2-Pin6 On NC
    Pin3-Pin7 On KBC_MATRIX1
    Pin4-Pin8 On KBC_MATRIX2 
    						
    							Chapter 691
    This chapter gives you the FRU (Field Replaceable Unit) listing in global configurations of Aspire 5540/5560. Refer to this 
    chapter whenever ordering for parts to repair or for RMA (Return Merchandise Authorization).
    Please note that WHEN ORDERING FRU PARTS, you should check the most up-to-date information available on your 
    regional web or channel. For whatever reasons a part number change is made, it will not be noted on the printed Service 
    Guide.  For ACER AUTHORIZED SERVICE PROVIDERS, your Acer office may have a DIFFERENT part number code from 
    those given in the FRU list of this printed Service Guide. You MUST use the local FRU list provided by your regional Acer 
    office to order FRU parts for repair and service of customer machines.
    NOTE: To scrap or to return the defective parts, you should follow the local government ordinance or regulations on how to 
    dispose it properly, or follow the rules set by your regional Acer office on how to return it.
    FRU (Field Replaceable Unit) List
    Chapter 6 
    						
    							92Chapter 6
    Aspire 5540/5560 Exploded Diagram
    Aspire 5540/5560 FRU List
    CategoryNo.Part Name and DescriptionAcer Part No.
    Adapter
    ADAPTER 65W DELTA SADP-65KB 
    DBEAP.06501.007
    ADAPTER 65W LITEON PA-1650-
    02WRAP.06503.011
    ADAPTER 65W LISHIN 
    SLS0335A19A54LFAP.06506.003
    Battery
    BATTERY PACK LI 6CELL 2.0MAH 
    SANYOBT.00603.014
    BATTERY PACK LI+ 6CELL 2.0MAH 
    SONYBT.00604.006
    BATTERY PACK LI 6CELL 2.0MAH 
    PANASONICBT.00605.002
    BATTERY PACK LI+ 6CELL 2.4MAH 
    SANYOBT.00603.012
    BATTERY PACK LI+ 6CELL 2.4MAH 
    SONYBT.00604.005
    BATTERY PACK LI+ 6CELL 2.4MAH 
    PANASONICBT.00605.003
    BATTERY PACK LI+ 9CELL 2.4MAH 
    SANYOBT.00903.004
    Boards
    WIRELESS LAN BOARD 802.11ABG 
    INTEL 3945 MW1KI.GLN01.001
    WIRELESS LAN BOARD 802.11ABG 
    INTEL 3945 MW2KI.GLN01.002
    WIRELESS LAN BOARD 802.11BG 
    INTEL INTEL 3945BGKI.GLN01.005
    MODEM BOARD FOXCONN 
    T60M845.0154.A56V1.001
    TOUCHPAD BOARD SYNAPTICS 
    TM51-38956.TB1V1.001
    LAUNCH BOARD 55.TB2V1.002
    LED BOARD 55.TB2V1.001 
    						
    							Chapter 693
    BLUETOOTH MODULE FOXCONN 
    BCM2045
    Note: The bluetooth module does 
    not contain the black mylar as the 
    image shows.54.TB2V1.001
    Cables
    MODEM CABLE 50.TB2V1.005
    LED CABLE 50.TB2V1.003
    TOUCHPAD CABLE 50.TB2V1.001
    LAUNCH BOARD CABLE 50.TB2V1.002
    BLUETOOTH CABLE 50.TB2V1.004
    POWER CORD 2.5A 125V USA 27.01518.781
    POWER CORD 10A 250V 3PIN 
    CHINA27.01518.591
    POWER CORD 10A 125V US 27.T30V1.001
    POWER CORD 7A 250V 2PIN 
    KOREAN27.01518.531
    POWER CORD 3A 250V 3PIN UK 27.01518.541
    POWER CORD 220V 3PIN EUR 27.T30V1.004
    POWER CORD 7A 125V 2PIN JAPEN 27.01518.551
    POWER CORD 10A 3PIN BK 27.01518.561
    POWER CORD 10A 250V 3PIN ITALY 27.01518.611
    POWER CORD 10A 250V 3PIN BK 
    SOUTH AFRICA27.01518.571
    POWER CORD 10A 250V SWISS 27.01518.581
    POWER CORD 2.5A 250V 
    AUSTRALIA27.01518.621
    CategoryNo.Part Name and DescriptionAcer Part No. 
    						
    							94Chapter 6
    POWER CORD 2.5A 250V SOUTH 
    AFRICA BK27.01518.631
    POWER CODE 7A 125V JAPAN 2PIN  27.03518.161
    Case/Cover/Bracket/Assembly
    LOWERCASE W/SPEAKER 60.TB2V1.001
    Speaker
    SPEAKER 23.TB2V1.001
    Case/Cover/Bracket/Assembly
    MIDDLE COVER 60.AA6V1.003
    MIDDLE COVER (TM) 60.TB2V1.003
    MINI CARD COVER  TBD
    DIMM COVER 42.TB2V1.001
    HDD COVER 42.TB2V1.002
    CategoryNo.Part Name and DescriptionAcer Part No. 
    						
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