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Aarrow Fires Arrow Ecoburn operating and Installation Manual

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    PLEASE RETAIN THIS GUIDE FOR FUTURE REFERENCE Operating & Installation Manual BK061 
     
    EN 13240:2001+ 
    Amd. A2:2004 Rev 05 
    August 2009 
    Part No. AFS1363  
              
         
    09 RANGE OF STOVES Downloaded From www.woodburnerwarehouse.co.uk 
    						
    							Congratulations on your choice of an Aarrow Stove. 
     
       More than 20 years experience has been put into the  
      development of our Ecoburn range to ensure ultimate    performance and years of trouble free use and enjoyment.   
    Every detail of the stove has been carefully designed and 
    engineered which is why we are so confident in the reliability 
    of our products.  
    Should you have any questions about our Ecoburn stoves 
    that are not covered by this manual, please contact the  
    Aarrow retailer in your area, or call our technical support   
    department on   0844 847 5107   Copyright 2008 
    Arada Ltd 
    This booklet has copyright and may not  be  
    copied in whole, or part, or used for any    
    purpose other than that for which it is supplied 
    without express written consent from Arada Ltd 
    Aarrow Ecoburn Stoves 
    2  All Aarrow Ecoburn stoves are approved to European  
    Standard EN 13240 and CE marked.   
    These appliances listed within this manual have been  
    approved by  HETAS Ltd as an intermittent operating  PLEASE NOTE
    —  Arada has a policy of continuous product development and therefore we 
    reserve the right to amend the specification without prior notice.   Due to printing cycles, items or options may be described before they are generally available 
    or after they have ceased, so please check with your retailer or dealer.  
    						
    							 
     
     
     
     
      Contents 
    Aarrow Ecoburn Stoves  Page No. INTRODUCTION  
     
    Warning Notice            4 
     
    Safety Notices            5 
     
    The Principle Of The Stove       
               5 
     
    Check List                      6-7 
     
    Data Plate Information          7 
     
    Technical data            8 
      INSTALLATION  
     
    General Precautions      
                           9 
     
    Handling                       9 
     
    Hearth                                  9 
     
    Combustible Materials                   9 
     
    Air For Combustion                                                           9 
     
    Fitting The Flue Outlet & Hotplate                                  10 
     
    Sealing The Terminals                                                   10 
     
    Flues & Chimneys                                                       10-13                                             
     
    Adjusting The Self Levelling Feet                                   14 
     
    Firebox Liner Panels                                                   14- 15 
     
    Final Check                                                                    15 
     
    Building Control Consent Checklist                                16 
     
       
    Page No.   SERVICE & MAINTENANCE  
     
    Annual Maintenance      
                    17 
     
    Cleaning                 17 
     
    Chimney Sweeping                        17 
     
    Door Glass                 17 
     
    Outer Finish                          17 
     
    Summer Storage / Non Usage                    18 
     
    Adjusting The Door Hinges                               18 
     
    Fuel Retaining Bar-Inspection                                     18 
     
    Fire Door Rope Replacement                     19 
     
    Fire Door Glass Replacement                  19-20 
     
    Primary Air Oval Inspection / Cleaning                   20 
     
    Service Record               21 
      OPERATING INSTRUCTION  
     
    Fuel Types           
         22 
     
    Lighting The Stove                         22 
     
    Burning Wood               23 
     
    Reduced Burning                         23 
     
    Over Firing & Chimney Fires           24 
     
    Ash Removal                           24 
     
    Air Inlet Controls (Primary/Air wash)         25 
     
    Fuel Retainer Bars               25 
     
    Multi Purpose Operating Tool           26 
     
    Main Fire Door Handle                                                27 
     
    OPTIONAL EXTRA/ACCESSORIES         28 
     
    SPARE PARTS LIST         29-31 
     
    GUARANTEE             32
    -33 
     
    FACTORY CHECK LIST                      34 
      3  
    						
    							 
     
     
     
    WARNING  IT IS A LEGAL REQUIREMENT  THAT THE INSTALLATION OF ALL 
    NEW OR REPLACEMENT, WOOD OR SOLIDFUEL HEATING   APPLIANCES ARE REQUIRED TO OBTAIN BUILDING CONTROL 
    APPROVAL FROM YOUR LOCAL AUTHORITY  OR  THE  
    INSTALLATION WORK MUST BE CARRIED OUT THROUGH A 
    GOVERNMENT APPROVED COMPETENT PERSONS SCHEME  SUCH AS OPERATED BY HETAS. 
     
    IF IN DOUBT, CONTACT HETAS LIMITED  TELEPHONE  NUMBER : 0845 634 5626 
    www.hetas.co.uk  
    THIS STOVE MUST NOT BE CONNECTED  
    TO A SHARED FLUE SYSTEM   
    TO ALL USERS 
    PETROLEUM COKE 
    SOME OF WHOSE BRAND NAMES ARE 
    „ CALCO’, ‘PETROCOKE’ AND ‘WONDERCO’  
    MUST NOT BE BURNED IN THIS APPLIANCE   
    BITUMINOUS HOUSE COAL  
    SHOULD NEVER BE USED IN YOUR STOVE   
    TO USE THESE FUELS WILL INVALIDATE  
    THE APPLIANCE GUARANTEE.  
     
    IF IN DOUBT CONTACT THE SOLID FUEL ASSOCIATION  TELEPHONE NUMBER 0845 601 4406  
    www.solidfuel.co.uk  4  Aarrow Ecoburn Stoves  
    						
    							 
     
     
     
    SAFETY  
     
    A fireguard conforming to BS 8423:2002 
    should be used in the presence of children 
    and old or infirm people. 
    Please note, this appliance should be used 
    with the fire door closed at all times except 
    when re-fuelling or de-ashing. 
     
    Do not use aerosol sprays or any other 
    flammable materials near the appliance  
    under fire. 
    Do not fit an extractor fan in the same 
    room as the appliance. 
    Fire cement is caustic, hand and eye  
    protection should always be worn,  
    prolonged contact with the skin should be 
    avoided. 
     
    Arada  Ltd will not be responsible for any 
    consequential or incidental loss or
     
    injury however caused.  
     
    Before continuing any further, with the  
    installation of this appliance please read the 
    following guide to manual handling. 
     
      Always obtain assistance when lifting the 
    appliance 
      When lifting always keep your back straight, 
    bend your legs not your back 
      Avoid twisting at the waist. It is better to  
         reposition your feet. 
      Avoid upper body/top heavy bending. Do 
    not lean forwards or sideways when         
    handling the fire 
      Always grip with the palms of your hands               
    do not use your fingertips for support 
      Always keep the stove as close to the body 
    as possible as this will minimise the    
        cantilever action. 
      Use gloves to provide additional grip.   
     
     
     
    THE PRINCIPLE OF THE STOVE 
     
    Your 
    Aarrow  stove is built to the highest  
    standard of craftsmanship using the best  
    materials and the most modern equipment  
    available. It is a highly efficient and sophisticated 
    piece of machinery and when properly installed 
    and operated should provide a lifetime of  
    heating satisfaction. 
     
    Safety is the most important consideration when 
    installing your fire. If not properly installed and 
    operated a house fire may result. Installation 
    must comply with the Building Regulations and 
    conform to all safety standards. 
     
    Aarrow  produce a variety of appliances ranging 
    from the traditional to the  modern in style and 
    appearance, all bristling with „High Tech‟        
    features. 
     
    The fire door is fitted with a special high  
    temperature ceramic glass panel through which 
    the fire can be viewed. 
     
    The stove is lined with firebricks or heat         
    reflective panels which ensure complete          
    combustion and provide a good heat store to 
    even out  fluctuations in burning. 
     
    An internal throat plate produces turbulence to 
    encourage secondary combustion and direct the 
    flue gas around the whole upper firebox before 
    allowing it to escape up the chimney. 
     
    Aarrow  stoves are also fitted with an „air wash‟ 
    so called because it provides a curtain of high 
    speed preheated air behind the glass to help 
    keep it clean and provide secondary air/over 
    draught. 
     
    The provision of two inlets on all stoves gives a 
    wide range of primary / secondary air, under 
    draught/over draught combinations. The  
    optimum setting will only be established by  
    experience in firing the appliance, and will  
    depend on the type of fuel, the position of the 
    appliance in the house, and condition of  
    the chimney etc.  
    Aarrow Ecoburn Stoves  INTRODUCTION
     
    5  
    						
    							CHECK LIST 
    6 Inside the appliance body you should find the following:  Part Description & Visual Aid        (not to scale)  Aarrow               
    ECB 5  Aarrow              
    ECB 7  Aarrow               
    ECB 9  Aarrow             
    ECB 11 
     1. Fuel Retainers  2 2  2 2 
     2. Throat Plate  1 1  1 1 
     3. Flue Spigot  1, ( 4 )  1, ( 5 )  1, ( 5 ) 1, ( 6 ) 
     4. Hot Plate   1, ( 4 )  1, ( 5 )  1, ( 5 ) 1, ( 6 ) 
     5. Ash Pan  1 1  1 1 
     6. Operating Tool  1 1  1 1 
     7. Instruction Manual  1 1  1 1  Aarrow Ecoburn Stoves  
    						
    							CHECK LIST  
    Inside the appliance you should find the following : 
    Aarrow Ecoburn Stoves  7  Description & Visual Aid        (not to scale)  Aarrow               
    ECB 5  Aarrow              
    ECB 7  Aarrow               
    ECB 9  Aarrow             
    ECB 11 
     8. Side Liners  2 2 2 2 
     9. Rear Liners  1 2 2 2 
    10. Wood Burning Tray  1 1 1 1 
    11. Stove Mitten ( Hot Glove)  1 1 1 1 
     14. Fire Door Handle  
    (Nickel Plated)  1 
    1 1 1  Data Plate Information 
     
    Please Note
    —  All Ecoburn stoves are fitted with a data plate 
    located on the bottom right hand side of the stove. The data 
    given is that registered on the HETAS website on the output 
    and performance of the stove.   
    The CE mark indicates that the stove performance has been 
    independently certified by a competent body. 
    Data Plate 
    Location  
    						
    							8 TECHNICAL DATA 
    TECHNICAL DATA  Aarrow               
    ECB 5  Aarrow              
    ECB 7  Aarrow               
    ECB 9  Aarrow              
    ECB 11 
    Nominal Heat Output (Kw)  5.1   6.1  8.8   11  
    Efficiency Nett (%)  74.7   72.1  71.6   74.7  
    Mean Flue Gas Temperature (c)   306   363  364   370  
    Mean CO Emission @ 13% O2 (%)   0.58   0.58  0.68   0.71  
    Flue Mass Gas Flow (g/s)  4.4  4.9  6.9  6.9 
     
        
           
    Height (mm)  522  558   600  605  
    Width (mm)   397    476    586   672  
    Depth (mm) (Inc. Handle)  388   386   396   442  
    Height To Centre Of Rear Flue (mm)   424   449   485  478.5  
    Depth From Back To Centre Of Flue 
    (mm)  94
      109  102.5  141 
    Flue Diameter (mm)   102 (4”) 127 (5”)  127 (5”)  152 (6”)  
    Weight Packed (Kg)   57    68    79    106  
    Weight Nett (Kg)   54    64    75    101  
               Aarrow Ecoburn Stoves 
    Minimum Distance To Combustible 
    Materials (mm)** 
    Rear
    – 625 
    Sides – 525  Rear
    – 650 
    Sides – 450  Rear
    – 750 
    Sides – 500  Rear
    – 800 
    Sides – 500 
    **NOTE : If the optional convector kit is to be fitted to the stove, the minimum distance 
    to combustible materials is REDUCED to the following dimensions :  Minimum Distance To Combustible 
    Materials (mm) With Convector Kit 
    Fitted 
    Rear
    – 450 
    Sides – 450  Rear
    – 500 
    Sides – 450  Rear
    – 410 
    Sides – 380  Rear
    – 550 
    Sides – 460  
    						
    							 
    GENERAL PRECAUTIONS  
     
    Note : All local regulations, including those  
    referring to National and European standards need 
    to be complied with, when installing the appliance. 
    The Building Regulations for England and Wales 
    2000 ref Approved Document J 2002 edition 
    (issued by the DTLR). 
    The Building Standards (Scotland) (Consolidation) 
    Regulations. 
    Detailed recommendations for installation of  
    appliances, chimneys and flues are outlined in the 
    current issue of the following British Standards : 
    BS6461, BS8303 & BS4543. 
     
    Any Manufacturer’s Instructions must not 
    be taken as overriding statutory  
    requirements. 
     
    Before any installation work is undertaken 
    consideration must be given to the Health 
    and Safety at Work Act 1974. Safe working 
    practices should be followed at all times. 
     
    During installation ensure that adequate  
    precautions are taken to avoid unnecessary risk to 
    yourself or any householder. In particular the  
    danger from caustic nature of the fire cement 
    should be avoided by using these accepted  
    methods : 
     
    Wear gloves when handling fire cement 
      Wear goggles when chiselling or looking up 
    chimneys. 
    Make sure that Building Regulations are adhered 
    to during installation along with any local by-laws. 
    In the case of heating systems make sure that the 
    pipe work is correctly bonded to ensure electrical 
    earth continuity. 
     
    ASBESTOS 
    All Aarrow stoves contain no asbestos in their 
    manufacture or construction. If there is a possibility 
    of disturbing any asbestos in the course of  
    installation, then please seek specialist guidance 
    and use appropriate protective equipment. 
     
    HANDLING 
    The safe handling guidelines are set out on page 5 
    of this manual, to make movement easier, internal 
    fittings, fuel retainers, grates, firebox liners, flue 
    outlets, hot plates, throat plates etc, can be  
    removed. Care should be taken to make sure that 
    the hinges are not damaged during installation.   
     
     
    HEARTH  
     
    The stove shall be installed on a floor with  
    adequate load bearing capacity. If the existing  
    construction does not meet this prerequisite, 
    suitable measures (e.g.: load distributing plate) 
    should be taken to achieve it. 
    Ideally, the appliance should stand on a  
    constructional hearth of non-combustible  
    materials not less than 125mm (5”) thick   
    conforming to Building Regulations. 
    Dimensions of the hearth should project at least 
    300mm (12”) forward of the front of the appliance 
    and 150mm (6”) at the sides.  
    The surface of the hearth should be free of  
    combustible materials. In most buildings with solid 
    concrete or stone floors, the requirement will be 
    met by the floor itself, but mark the hearth to  
    ensure floor coverings are kept well away or use 
    different levels to mark the hearth perimeter. 
     
    COMBUSTIBLE MATERIALS 
     
    Please view the technical data (see page 8) and 
    observe the  minimum distance to combustible  
    materials, which is applicable to your stove model. 
    Ideally, adjacent walls should be of suitable non 
    combustible construction, preferably brickwork. In 
    large fireplaces take care that any supporting 
    beam is protected by a 13mm (0.5”) sheet of   
    Masterboard or Superlux spaced 13mm (0.5”) off 
    the surface with strips of non combustible material. 
    Make sure that there is a gap between an  
    un-insulated flue system and any combustible  
    material. This gap must be at least 3X the outside 
    diameter of the flue pipe, or 1.5X the flue diameter 
    to non combustible surfaces. See illustration on 
    page 13. 
     
    AIR FOR COMBUSTION 
     
    There must always be a permanent means of  
    providing air for combustion into the room in which 
    the stove is installed. A permanent vent with a total 
    free area of at least 550mm² for every KW rated 
    above 5KW should be connected directly to the 
    outside air or to an adjacent room which itself has 
    a permanent vent of the same size direct to the 
    outside air. The positioning of any air vent must be 
    so that it cannot be liable to blockage or  
    obstruction.  Please note  : The fitting of an  
    extractor fan to either of these rooms is not  
    recommended. Please see note on page 11.  Aarrow Ecoburn Stoves 
    9 
    INSTALLATION
      
    						
    							 
    FITTING THE FLUE OUTLET AND 
    HOT PLATE 
     
    The flue outlet spigot is found packed inside the 
    appliance . The hot plate (blanking plate) is sup-
    plied fitted to the top opening and is removed by 
    turning clockwise (as is the flue outlet).  
     
    Smear a very thin layer of fire cement on the  
    mateing faces of the flue outlet and the hot plate. 
    Fit the outlet to the appliance in the desired       
    position. 
    Lock into place by rotating anti-clockwise and 
    tighten by tapping with a block of wood and mallet 
    from inside of the appliance. Similarly, fit the hot 
    plate (blanking plate) to the unused opening. Clean 
    off any surplus fire cement. 
    Place appliance on the hearth and make sure that 
    it is level and does not rock. 
    Connect the chimney ensuring all joints are sealed 
    with fire cement. 
     
    Note : The flue pipe must be fitted inside the outlet 
    spigot. Failure to do so could result in the spillage 
    of condensation running down the flue. 
    ( See Fig. 1 ) 
     
     
     
    SEALING OF TERMINALS 
     
    If an add in boiler is not to be fitted, 
    please en-
    sure that the two partially cut circular terminals 
    (located on the rear of the appliance) are sealed 
    with fire cement, and thus preventing surplus air 
    entering the firebox, resulting in less efficiency and 
    poor fuel consumption.    
    FLUES AND CHIMNEYS  
     
    The flue draw is critical on any installation and 
    should be checked to ensure that it matches what 
    is specified. If it is higher than recommended,  
    provision must be made to correct the over draw. 
    The draw can vary in different weather conditions 
    and the customer should be made aware of this. 
    Failure to correct an over-drawing flue will  
    invalidate the warranty. 
    Please remember that chimney draught is  
    dependent on four main factors : 
     
    Flue gas temperature 
      Flue height 
      Flue size 
      Flue terminal 
    The stove must be connected to a suitable and 
    efficient flue so that products of combustion 
    (fumes) from the stove are expelled to the outside 
    air. To ensure a good up draught it is important 
    that the flue gases are kept warm and that the flue 
    size suits the stove. The termination of the outlet at 
    the top of the flue also needs to comply with    
    Building  
    Regulations. The minimum effective height of the 
    flue must be at least 4.5 metres from the top of the 
    stove to the top of the flue outlet. When warm the 
    flue draught should be between 0.1 to 0.2 mb. 
    A chimney may comply with regulations but could 
    still be subject to down draught and similar      
    problems. A chimney terminating above the ridge 
    level is generally less likely to suffer such        
    problems. 
     
    If a new chimney is being provided it should fully 
    comply with the relevant Building Regulations that 
    specify the requirements for solid fuel burning  
    installations. Suitable types of chimney include the 
    following : 
     
    Masonry Chimney :  Built with clay or concrete 
    liners, or a chimney block system meeting Building 
    Regulations. These types of chimney should be 
    installed in accordance with the Building  
    Regulations and BS 6461:Part 1. 
     
    Factory Made Insulated Chimney :  Complying 
    with BS 4543:Part 2 (often called “Class 1  
      prefabricated metal chimney”). These types of 
    chimney should be installed in accordance with 
    Building Regulations and BS 7566: Parts 1 to 4. 
     
     
    Aarrow Ecoburn Stoves 
    10  INSTALLATION
     Fig. 1. Flue & Spigot Fitting 
    Inside 
    Flue 
    Pipe 
    Outer 
    Spigot  
    						
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