Aarrow Fires Arrow Ecoburn operating and Installation Manual
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PLEASE RETAIN THIS GUIDE FOR FUTURE REFERENCE Operating & Installation Manual BK061 EN 13240:2001+ Amd. A2:2004 Rev 05 August 2009 Part No. AFS1363 09 RANGE OF STOVES Downloaded From www.woodburnerwarehouse.co.uk
Congratulations on your choice of an Aarrow Stove. More than 20 years experience has been put into the development of our Ecoburn range to ensure ultimate performance and years of trouble free use and enjoyment. Every detail of the stove has been carefully designed and engineered which is why we are so confident in the reliability of our products. Should you have any questions about our Ecoburn stoves that are not covered by this manual, please contact the Aarrow retailer in your area, or call our technical support department on 0844 847 5107 Copyright 2008 Arada Ltd This booklet has copyright and may not be copied in whole, or part, or used for any purpose other than that for which it is supplied without express written consent from Arada Ltd Aarrow Ecoburn Stoves 2 All Aarrow Ecoburn stoves are approved to European Standard EN 13240 and CE marked. These appliances listed within this manual have been approved by HETAS Ltd as an intermittent operating PLEASE NOTE — Arada has a policy of continuous product development and therefore we reserve the right to amend the specification without prior notice. Due to printing cycles, items or options may be described before they are generally available or after they have ceased, so please check with your retailer or dealer.
Contents Aarrow Ecoburn Stoves Page No. INTRODUCTION Warning Notice 4 Safety Notices 5 The Principle Of The Stove 5 Check List 6-7 Data Plate Information 7 Technical data 8 INSTALLATION General Precautions 9 Handling 9 Hearth 9 Combustible Materials 9 Air For Combustion 9 Fitting The Flue Outlet & Hotplate 10 Sealing The Terminals 10 Flues & Chimneys 10-13 Adjusting The Self Levelling Feet 14 Firebox Liner Panels 14- 15 Final Check 15 Building Control Consent Checklist 16 Page No. SERVICE & MAINTENANCE Annual Maintenance 17 Cleaning 17 Chimney Sweeping 17 Door Glass 17 Outer Finish 17 Summer Storage / Non Usage 18 Adjusting The Door Hinges 18 Fuel Retaining Bar-Inspection 18 Fire Door Rope Replacement 19 Fire Door Glass Replacement 19-20 Primary Air Oval Inspection / Cleaning 20 Service Record 21 OPERATING INSTRUCTION Fuel Types 22 Lighting The Stove 22 Burning Wood 23 Reduced Burning 23 Over Firing & Chimney Fires 24 Ash Removal 24 Air Inlet Controls (Primary/Air wash) 25 Fuel Retainer Bars 25 Multi Purpose Operating Tool 26 Main Fire Door Handle 27 OPTIONAL EXTRA/ACCESSORIES 28 SPARE PARTS LIST 29-31 GUARANTEE 32 -33 FACTORY CHECK LIST 34 3
WARNING IT IS A LEGAL REQUIREMENT THAT THE INSTALLATION OF ALL NEW OR REPLACEMENT, WOOD OR SOLIDFUEL HEATING APPLIANCES ARE REQUIRED TO OBTAIN BUILDING CONTROL APPROVAL FROM YOUR LOCAL AUTHORITY OR THE INSTALLATION WORK MUST BE CARRIED OUT THROUGH A GOVERNMENT APPROVED COMPETENT PERSONS SCHEME SUCH AS OPERATED BY HETAS. IF IN DOUBT, CONTACT HETAS LIMITED TELEPHONE NUMBER : 0845 634 5626 www.hetas.co.uk THIS STOVE MUST NOT BE CONNECTED TO A SHARED FLUE SYSTEM TO ALL USERS PETROLEUM COKE SOME OF WHOSE BRAND NAMES ARE „ CALCO’, ‘PETROCOKE’ AND ‘WONDERCO’ MUST NOT BE BURNED IN THIS APPLIANCE BITUMINOUS HOUSE COAL SHOULD NEVER BE USED IN YOUR STOVE TO USE THESE FUELS WILL INVALIDATE THE APPLIANCE GUARANTEE. IF IN DOUBT CONTACT THE SOLID FUEL ASSOCIATION TELEPHONE NUMBER 0845 601 4406 www.solidfuel.co.uk 4 Aarrow Ecoburn Stoves
SAFETY A fireguard conforming to BS 8423:2002 should be used in the presence of children and old or infirm people. Please note, this appliance should be used with the fire door closed at all times except when re-fuelling or de-ashing. Do not use aerosol sprays or any other flammable materials near the appliance under fire. Do not fit an extractor fan in the same room as the appliance. Fire cement is caustic, hand and eye protection should always be worn, prolonged contact with the skin should be avoided. Arada Ltd will not be responsible for any consequential or incidental loss or injury however caused. Before continuing any further, with the installation of this appliance please read the following guide to manual handling. Always obtain assistance when lifting the appliance When lifting always keep your back straight, bend your legs not your back Avoid twisting at the waist. It is better to reposition your feet. Avoid upper body/top heavy bending. Do not lean forwards or sideways when handling the fire Always grip with the palms of your hands do not use your fingertips for support Always keep the stove as close to the body as possible as this will minimise the cantilever action. Use gloves to provide additional grip. THE PRINCIPLE OF THE STOVE Your Aarrow stove is built to the highest standard of craftsmanship using the best materials and the most modern equipment available. It is a highly efficient and sophisticated piece of machinery and when properly installed and operated should provide a lifetime of heating satisfaction. Safety is the most important consideration when installing your fire. If not properly installed and operated a house fire may result. Installation must comply with the Building Regulations and conform to all safety standards. Aarrow produce a variety of appliances ranging from the traditional to the modern in style and appearance, all bristling with „High Tech‟ features. The fire door is fitted with a special high temperature ceramic glass panel through which the fire can be viewed. The stove is lined with firebricks or heat reflective panels which ensure complete combustion and provide a good heat store to even out fluctuations in burning. An internal throat plate produces turbulence to encourage secondary combustion and direct the flue gas around the whole upper firebox before allowing it to escape up the chimney. Aarrow stoves are also fitted with an „air wash‟ so called because it provides a curtain of high speed preheated air behind the glass to help keep it clean and provide secondary air/over draught. The provision of two inlets on all stoves gives a wide range of primary / secondary air, under draught/over draught combinations. The optimum setting will only be established by experience in firing the appliance, and will depend on the type of fuel, the position of the appliance in the house, and condition of the chimney etc. Aarrow Ecoburn Stoves INTRODUCTION 5
CHECK LIST 6 Inside the appliance body you should find the following: Part Description & Visual Aid (not to scale) Aarrow ECB 5 Aarrow ECB 7 Aarrow ECB 9 Aarrow ECB 11 1. Fuel Retainers 2 2 2 2 2. Throat Plate 1 1 1 1 3. Flue Spigot 1, ( 4 ) 1, ( 5 ) 1, ( 5 ) 1, ( 6 ) 4. Hot Plate 1, ( 4 ) 1, ( 5 ) 1, ( 5 ) 1, ( 6 ) 5. Ash Pan 1 1 1 1 6. Operating Tool 1 1 1 1 7. Instruction Manual 1 1 1 1 Aarrow Ecoburn Stoves
CHECK LIST Inside the appliance you should find the following : Aarrow Ecoburn Stoves 7 Description & Visual Aid (not to scale) Aarrow ECB 5 Aarrow ECB 7 Aarrow ECB 9 Aarrow ECB 11 8. Side Liners 2 2 2 2 9. Rear Liners 1 2 2 2 10. Wood Burning Tray 1 1 1 1 11. Stove Mitten ( Hot Glove) 1 1 1 1 14. Fire Door Handle (Nickel Plated) 1 1 1 1 Data Plate Information Please Note — All Ecoburn stoves are fitted with a data plate located on the bottom right hand side of the stove. The data given is that registered on the HETAS website on the output and performance of the stove. The CE mark indicates that the stove performance has been independently certified by a competent body. Data Plate Location
8 TECHNICAL DATA TECHNICAL DATA Aarrow ECB 5 Aarrow ECB 7 Aarrow ECB 9 Aarrow ECB 11 Nominal Heat Output (Kw) 5.1 6.1 8.8 11 Efficiency Nett (%) 74.7 72.1 71.6 74.7 Mean Flue Gas Temperature (c) 306 363 364 370 Mean CO Emission @ 13% O2 (%) 0.58 0.58 0.68 0.71 Flue Mass Gas Flow (g/s) 4.4 4.9 6.9 6.9 Height (mm) 522 558 600 605 Width (mm) 397 476 586 672 Depth (mm) (Inc. Handle) 388 386 396 442 Height To Centre Of Rear Flue (mm) 424 449 485 478.5 Depth From Back To Centre Of Flue (mm) 94 109 102.5 141 Flue Diameter (mm) 102 (4”) 127 (5”) 127 (5”) 152 (6”) Weight Packed (Kg) 57 68 79 106 Weight Nett (Kg) 54 64 75 101 Aarrow Ecoburn Stoves Minimum Distance To Combustible Materials (mm)** Rear – 625 Sides – 525 Rear – 650 Sides – 450 Rear – 750 Sides – 500 Rear – 800 Sides – 500 **NOTE : If the optional convector kit is to be fitted to the stove, the minimum distance to combustible materials is REDUCED to the following dimensions : Minimum Distance To Combustible Materials (mm) With Convector Kit Fitted Rear – 450 Sides – 450 Rear – 500 Sides – 450 Rear – 410 Sides – 380 Rear – 550 Sides – 460
GENERAL PRECAUTIONS Note : All local regulations, including those referring to National and European standards need to be complied with, when installing the appliance. The Building Regulations for England and Wales 2000 ref Approved Document J 2002 edition (issued by the DTLR). The Building Standards (Scotland) (Consolidation) Regulations. Detailed recommendations for installation of appliances, chimneys and flues are outlined in the current issue of the following British Standards : BS6461, BS8303 & BS4543. Any Manufacturer’s Instructions must not be taken as overriding statutory requirements. Before any installation work is undertaken consideration must be given to the Health and Safety at Work Act 1974. Safe working practices should be followed at all times. During installation ensure that adequate precautions are taken to avoid unnecessary risk to yourself or any householder. In particular the danger from caustic nature of the fire cement should be avoided by using these accepted methods : Wear gloves when handling fire cement Wear goggles when chiselling or looking up chimneys. Make sure that Building Regulations are adhered to during installation along with any local by-laws. In the case of heating systems make sure that the pipe work is correctly bonded to ensure electrical earth continuity. ASBESTOS All Aarrow stoves contain no asbestos in their manufacture or construction. If there is a possibility of disturbing any asbestos in the course of installation, then please seek specialist guidance and use appropriate protective equipment. HANDLING The safe handling guidelines are set out on page 5 of this manual, to make movement easier, internal fittings, fuel retainers, grates, firebox liners, flue outlets, hot plates, throat plates etc, can be removed. Care should be taken to make sure that the hinges are not damaged during installation. HEARTH The stove shall be installed on a floor with adequate load bearing capacity. If the existing construction does not meet this prerequisite, suitable measures (e.g.: load distributing plate) should be taken to achieve it. Ideally, the appliance should stand on a constructional hearth of non-combustible materials not less than 125mm (5”) thick conforming to Building Regulations. Dimensions of the hearth should project at least 300mm (12”) forward of the front of the appliance and 150mm (6”) at the sides. The surface of the hearth should be free of combustible materials. In most buildings with solid concrete or stone floors, the requirement will be met by the floor itself, but mark the hearth to ensure floor coverings are kept well away or use different levels to mark the hearth perimeter. COMBUSTIBLE MATERIALS Please view the technical data (see page 8) and observe the minimum distance to combustible materials, which is applicable to your stove model. Ideally, adjacent walls should be of suitable non combustible construction, preferably brickwork. In large fireplaces take care that any supporting beam is protected by a 13mm (0.5”) sheet of Masterboard or Superlux spaced 13mm (0.5”) off the surface with strips of non combustible material. Make sure that there is a gap between an un-insulated flue system and any combustible material. This gap must be at least 3X the outside diameter of the flue pipe, or 1.5X the flue diameter to non combustible surfaces. See illustration on page 13. AIR FOR COMBUSTION There must always be a permanent means of providing air for combustion into the room in which the stove is installed. A permanent vent with a total free area of at least 550mm² for every KW rated above 5KW should be connected directly to the outside air or to an adjacent room which itself has a permanent vent of the same size direct to the outside air. The positioning of any air vent must be so that it cannot be liable to blockage or obstruction. Please note : The fitting of an extractor fan to either of these rooms is not recommended. Please see note on page 11. Aarrow Ecoburn Stoves 9 INSTALLATION
FITTING THE FLUE OUTLET AND HOT PLATE The flue outlet spigot is found packed inside the appliance . The hot plate (blanking plate) is sup- plied fitted to the top opening and is removed by turning clockwise (as is the flue outlet). Smear a very thin layer of fire cement on the mateing faces of the flue outlet and the hot plate. Fit the outlet to the appliance in the desired position. Lock into place by rotating anti-clockwise and tighten by tapping with a block of wood and mallet from inside of the appliance. Similarly, fit the hot plate (blanking plate) to the unused opening. Clean off any surplus fire cement. Place appliance on the hearth and make sure that it is level and does not rock. Connect the chimney ensuring all joints are sealed with fire cement. Note : The flue pipe must be fitted inside the outlet spigot. Failure to do so could result in the spillage of condensation running down the flue. ( See Fig. 1 ) SEALING OF TERMINALS If an add in boiler is not to be fitted, please en- sure that the two partially cut circular terminals (located on the rear of the appliance) are sealed with fire cement, and thus preventing surplus air entering the firebox, resulting in less efficiency and poor fuel consumption. FLUES AND CHIMNEYS The flue draw is critical on any installation and should be checked to ensure that it matches what is specified. If it is higher than recommended, provision must be made to correct the over draw. The draw can vary in different weather conditions and the customer should be made aware of this. Failure to correct an over-drawing flue will invalidate the warranty. Please remember that chimney draught is dependent on four main factors : Flue gas temperature Flue height Flue size Flue terminal The stove must be connected to a suitable and efficient flue so that products of combustion (fumes) from the stove are expelled to the outside air. To ensure a good up draught it is important that the flue gases are kept warm and that the flue size suits the stove. The termination of the outlet at the top of the flue also needs to comply with Building Regulations. The minimum effective height of the flue must be at least 4.5 metres from the top of the stove to the top of the flue outlet. When warm the flue draught should be between 0.1 to 0.2 mb. A chimney may comply with regulations but could still be subject to down draught and similar problems. A chimney terminating above the ridge level is generally less likely to suffer such problems. If a new chimney is being provided it should fully comply with the relevant Building Regulations that specify the requirements for solid fuel burning installations. Suitable types of chimney include the following : Masonry Chimney : Built with clay or concrete liners, or a chimney block system meeting Building Regulations. These types of chimney should be installed in accordance with the Building Regulations and BS 6461:Part 1. Factory Made Insulated Chimney : Complying with BS 4543:Part 2 (often called “Class 1 prefabricated metal chimney”). These types of chimney should be installed in accordance with Building Regulations and BS 7566: Parts 1 to 4. Aarrow Ecoburn Stoves 10 INSTALLATION Fig. 1. Flue & Spigot Fitting Inside Flue Pipe Outer Spigot