Land Rover 300tdi Diesel Engine Overhaul 1997 Bookmarks Rover Manual

300 TDi
ENGINE
OVERHAUL
MANUAL
This engine is fitted to the following Models from
1995 onwards:
Discovery
Defender
Range Rover Classic
Publication Part No. LRL 0070ENG
Published by Rover Technical Communication
Ó1997 Rover Group Limited 

INTRODUCTION
INTRODUCTION1
INTRODUCTION
How to use this manual
To assist in the use of this manual the section title is
given at the top and the relevant sub-section is given
at the bottom each page.
This manual contains procedures for overhaul of the
engine. For all other information regarding
adjustments, removal of oil seals and engine,
consult the Repair Manual for the model concerned.
This manual is divided into 3 sections:
·Description and Operation,
·Overhaul and
·Data, Torque & Tools.
To assist...

INTRODUCTION
2
INTRODUCTION REPAIRS AND REPLACEMENTS
When replacement parts are required it is essential
that only Land Rover recommended parts are used.
Attention is particularly drawn to the following points
concerning repairs and the fitting of replacement
parts and accessories.
Safety features and corrosion prevention treatments
embodied in the car may be impaired if other than
Land Rover recommended parts are fitted. In certain
territories, legislation prohibits the fitting of parts not
to the...

ENGINE
DESCRIPTION AND OPERATION1
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ENGINE
2
DESCRIPTION AND OPERATION 

ENGINE
DESCRIPTION AND OPERATION3
CYLINDER BLOCK, PISTONS AND CAMSHAFT
1.Top compression ring
2.2nd compression ring
3.Oil control ring
4.Piston
5.Gudgeon pin circlips
6.Gudgeon pin
7.Connecting rod
8.Brake servo vacuum pump gasket
9.Core plug
10.Connecting rod bolt
11.Big-end bearing shell
12.Push rod
13.Cam follower slide
14.Roller
15.Cam follower guide
16.Guide retaining bolt
17.Dipstick
18.Dipstick tube
19.Dipstick tube bolt20.Camshaft
21.Oil jet tube
22.Drive pin
23.Camshaft thrust plate
24.Camshaft...

ENGINE
4
DESCRIPTION AND OPERATION 

ENGINE
DESCRIPTION AND OPERATION5
CRANKSHAFT, SUMP AND OIL PUMP
1.Crankshaft
2.Woodruff key
3.Main bearing shell
4.Main bearing cap - front
5.Main bearing cap bolt
6.O ring - oil pick-up pipe
7.Oil pick-up pipe and strainer
8.Sump bolt
9.Oil drain pipe
10.Sump
11.Gasket - oil drain pipe
12.Main bearing cap - rear
13.Rear main bearing cap oil seal14.Crankshaft thrust washers
15.Main bearing cap - centre
16.Big-end bearing cap
17.Big-end bearing cap nut
18.Big-end bearing shell
19.Oil jet tube banjo bolt...

ENGINE
6
DESCRIPTION AND OPERATION