Yamaha YFM660 01 User Manual
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EB001000 NOTICE This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha machine has a basic understanding of the mechanical ideas and the procedures of machine repair. Repairs attempted by anyone without this knowledge are likely to render the machine unsafe and unfit for...
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EB002000 HOW TO USE THIS MANUAL MANUAL ORGANIZATION This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”) 1st title 1 : This is the title of the chapter with its symbol in the upper right corner of each page. 2nd title 2 : This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page. 3rd title 3 : This title indicates a sub-section that is followed by step-by-step...
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EB003000 ILLUSTRATED SYMBOLS Illustrated symbols 1 to 9 are printed on the top right of each page and indicate the subject of each chapter. 1General information 2Specifications 3Periodic checks and adjustments 4Chassis 5Engine 6Cooling system 7Carburetion 8Electrical 9Troubleshooting Illustrated symbols 0 to G are used to identify the specifications appearing in the text. 0Can be serviced with engine mounted AFilling fluid BLubricant CSpecial tool DTorque EWear limit, clearance FEngine speed G Ω, V,...
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TABLE OF CONTENTS GENERAL INFORMATIONGEN INFO 1 SPECIFICATIONS SPEC2 PERIODIC CHECKS AND ADJUSTMENTS CHK ADJ 3 CHASSIS CHAS4 ENGINE ENG5 COOLING SYSTEM COOL6 CARBURETION CARB7 ELECTRICAL ELEC8 TROUBLESHOOTINGTRBL SHTG 9 –+
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CHAPTER 1. GENERAL INFORMATION MACHINE IDENTIFICATION ........................................................................ 1-1 VEHICLE IDENTIFICATION NUMBER ................................................. 1-1 MODEL LABEL ...................................................................................... 1-1 IMPORTANT INFORMATION ....................................................................... 1-2 PREPARATION FOR REMOVAL PROCEDURES ............................... 1-2 REPLACEMENT PARTS...
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GEN INFO 1 SPEC2 CHK ADJ 3 CHAS4 ENG5 COOL6 CARB7 ELEC8 TRBL SHTG 9 –+ CHAPTER 3. PERIODIC CHECKS AND ADJUSTMENTS INTRODUCTION ........................................................................................... 3-1 PERIODIC MAINTENANCE/LUBRICATION INTERVALS .......................... 3-1 SEAT, FENDERS AND FUEL TANK ............................................................ 3-3 SEAT, FRONT PANEL, FOOTREST GUARDS AND ENGINE SKID PLATE...
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CHECKING THE TIRE ........................................................................ 3-47 CHECKING THE WHEEL .................................................................... 3-49 CHECKING AND LUBRICATING THE CABLE ................................... 3-49 LUBRICATING THE LEVERS AND PEDAL ........................................ 3-50 ELECTRICAL .............................................................................................. 3-51 CHECKING THE BATTERY...
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GEN INFO 1 SPEC2 CHK ADJ 3 CHAS4 ENG5 COOL6 CARB7 ELEC8 TRBL SHTG 9 –+ CHECKING THE FRONT AND REAR BRAKE CALIPER ................... 4-34 ASSEMBLING THE FRONT BRAKE CALIPER .................................. 4-35 ASSEMBLING THE REAR BRAKE CALIPER .................................... 4-36 INSTALLING THE FRONT BRAKE CALIPER .................................... 4-37 INSTALLING THE REAR BRAKE CALIPER ....................................... 4-38 STEERING SYSTEM...
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CHAPTER 5. ENGINE ENGINE REMOVAL ...................................................................................... 5-1 MUFFLER AND EXHAUST PIPES ....................................................... 5-1 LEFT FOOTREST ................................................................................. 5-2 LEADS, CABLES AND HOSES ............................................................ 5-3 ENGINE MOUNTING BOLTS ............................................................... 5-5 INSTALLING THE...