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Yamaha EF1000iS Service Manual

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    							7-9
    LUBRICATION POINT AND TYPE OF LUBRICANTSSPEC
    LUBRICATION POINT AND TYPE OF LUBRICANTS
    Part name Type of lubricants
    Oil seal lip (All) Lithium-soap base grease
    Connecting rod big end Engine oil
    Crank pin Engine oil
    Connecting rod bolt Engine oil
    Piston pin Engine oil
    Piston Engine oil
    Camshaft 1 Engine oil
    Crankshaft bearing Engine oil
    Valve stem Molybdenum disulfide oil
    Valve stem end Molybdenum disulfide oil
    Valve rocker arm shaft Molybdenum disulfide oil
    Valve push rod Engine oil
    Valve cam follower Engine oil
    Camshaft gear Engine oil
    Camshaft lobe Engine oil
    Decompressor cam Engine oil
    Crankcase 2 bearing Engine oil
    7VV10-07  02.10.7 1:40 PM  Page 9 
    						
    							7-10
    WIRE ROUTING DIAGRAMSPEC
    WIRE ROUTING DIAGRAM
    CONTROL BOX PANEL AND BEHIND CONTROL BOX
    å ∫
    12
    345
    6
    78
    9
    0 q w
    e r t
    OrB
    BWW
    R
    Br
    Br
    Y
    B/WBr
    R
    YB/WBB/WG/Y B R B
    1Speed limiter
    2TCI unit
    3AC receptacle (7.5 A×2)
    4Over load warning light (Red)
    5Pilot light (Green)
    6Oil warning light (Red)
    7Choke knob
    8Change link
    9Engine switch
    0Economy switch
    qDC circuit breaker
    wDC receptacle (12V-8A)
    eDC receptacle lead
    rAC receptacle lead
    tClampåWhite tape side.
    ∫Clamp with each white tape.COLOR CODE
    B ........Black
    Br .......brown
    G ........Green
    L.........Blue
    Or.......Orange
    R ........Red
    W .......White
    Y ........Yellow
    B/W ....Black/White
    G/Y ....Green/Yellow
    7VV10-07  02.10.9 8:37 AM  Page 10 
    						
    							7-11
    WIRE ROUTING DIAGRAMSPEC
    ENGINE AND GENERATOR
    1Rectifier
    2Ignition coil lead connector
    3AC coil 1, 2 lead
    4Ignition coil lead
    5Clamp
    6DC coil lead
    7Ground lead
    8Control motor lead
    9Rectifier stayåTo control box.
    ∫From ignition coil.
    çClamp the generator lead with clamp.
    ∂Insert the AC coil 1, 2 lead, DC coil lead and the
    clamp them.
    ´To controller.
    ƒCertainly connect the each leads.
    å∫
    ç
    ∂ ´
    ƒ
    12
    3
    4
    5
    6 7
    8 9
    7VV10-07  02.10.7 1:40 PM  Page 11 
    						
    							7-12
    WIRE ROUTING DIAGRAMSPEC
    4 å
    ∫
    1
    2
    3
    5
    6
    7 8
    1Control motor
    2AC coil 1, 2 lead
    3DC coil lead
    4Control box
    5Control unit
    6Ignition coil lead
    7Control motor lead
    8Ground leadåFrom generator.
    ∫To rectifier.
    7VV10-07  02.10.7 1:40 PM  Page 12 
    						
    							7-13
    WIRE ROUTING DIAGRAMSPEC
    å
    ∫
    12
    3
    4
    5
    6
    7
    8 9
    1AC coil 1, 2 lead
    2Ignition coil lead
    3DC coil lead
    4Control unit
    5Rectifier
    6Rectifier stay
    7Control motor lead
    8Ground lead
    9Control motoråTo control box.
    ∫Pass the control motor lead under the fuel hose.
    7VV10-07  02.10.7 1:40 PM  Page 13 
    						
    							7-14
    WIRE ROUTING DIAGRAMSPEC
    å
    ∫
    ç1
    2
    3
    4
    5
    6 7
    ∂
    1Spark plug cap
    2High-tension cord
    3Ignition coil lead
    4Ignition coil
    5Oil level switch
    6Oil level switch lead
    7Ground leadåInstall the spark plug cap until stop the spark plug.
    ∫To TCI unit.
    çTighten with the ground lead with oil level switch.
    ∂After tightened, adjust the both air gaps to 0.5 ±
    0.1 mm (0.02 ± 0.004 in).
    7VV10-07  10/9/02 9:01 AM  Page 14 
    						
    							7-15
    WIRE ROUTING DIAGRAMSPEC
    å
    ∫ ç
    ∂ ∂
    ´ƒ12
    2 34
    5
    6
    7
    8
    9
    0
    q
    w
    e
    e
    er
    y t
    ©
    ˙
    C
    B
    ABC
    A
    1Pipe 4
    2Change link
    3Choke cable
    4Pipe 3
    5Fuel tank cap assembly
    6Strainer
    7Holder
    8Fuel pump assembly
    9Fuel tank
    0Pipe 2
    qLotating damper
    wFiler net 1
    eFuel pipe
    rAir vent hosetDrain hose
    yLever
    åInstall the clip as shown.
    ∫Refer the angle A.
    çInstall the hoses until it stops.
    ∂Less than 1.5 mm (0.059 in).
    ´Mating the white both marks.
    ƒDo not contact to install the clip and lever.
    ©Do not remove the rollett nut, when install the fuel
    change link cable.
    ˙Fully pushed the choke knob as shown, when
    install the choke cable to the carburetor.
    7VV10-07  02.10.7 1:40 PM  Page 15 
    						
    							PRINTED ON RECYCLED PAPERPRINTED IN USA
    YAMAHA MOTOR CO., LTD.
    (E)
    7VV-Cover  02.9.26 1:53 PM  Page 2 
    						
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