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Toshiba Strata S Electronic Key Telephone System Installation And Maintenance Manual
Toshiba Strata S Electronic Key Telephone System Installation And Maintenance Manual
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MPSA-512 INSTALLATION SECTION 100-003-250 JULY 1984 4.. 02.03 Refer to Figure’3, and connect the power supply cable in the following order: White: +24V Black: OV Green: G FIGURE 3-CABLE CONNECTION 02.04 Refer to Paragraph 08, Section lOO- 003-200, installation, in order to complete cable connection procedures. -2-
-2 TOSHIBA SYSTEM PRACTICES ELECTRONIC KEY TELEPHONE SYSTEM MPSA-ZOO INSTALLATION SECTION 100-003-255 JULY 1984 Strata S - POWER SUPPLY (MPSA-200) 4 - INSTALLATION INSTRUCTIONS
TOSHIBA SYSTEM PRACTICES ELECTRONIC KEY TELEPHONE SYSTEM MPSA-200 INSTALLATION SECTION 100-003-255 JULY 1984 Strata S MPSA-200 INSTALLATION INSTRUCTIONS TABLE of CONTENTS PARAGRAPH SUBJECT PAGE 01 01 .oo 01.10 01.20 01.30 02 02.00 02.10 02.20 02.30 02.40 02.50 NUMBER TITLE PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 MPSA-2DO .............................. Reversed MPSA Mounting Bracket .................. Toggler ............................... Toggler Insertion .......................... Toggler Key ............................. Toggler Screw ............................ MPSA (Wall Mount Configuration) ................... PBBU PCB ............................. MPSA Control Panel ......................... MPSA Terminal Strip ........................ Wire Harness in MPSA ........................ Harness Cable Clamp ........................ PBBU Mounting Screw ........................ MPSA Control Panel ......................... PBBU Mounting Pins ................ .: .......... PBBU Heat Sink ........................... Battery Terminal Attachment ..................... Recommended Wiring Diagram .................... 1 1 1 2 2 2 2 3 3 4 5 5 5 5 . 5 6 6 7 TABLE of CONTENTS ........................ ILLUSTRATION LIST ......................... GENERAL ............................. Description ........................... Surface Preparation ....................... Mounting the MPSA ....................... Fuses .......................... BATTERY BACKUP-INSTALLATION .................. Description ........................... TABLE A-Minimum Wire Gauge ................... MPSA Preparation ........................ installing the PBBU ........................ Required Labels and Warning Tags ................. Battery Connection .. 1 .................... .- . Installation Finalization ...................... ILLUSTRATION LIST i i 1 1 1 1 2 2 2 4 4 5 6 6. 6
01 GENERAL 01 .OO Description 01 .Ol The MPSA-200 (Figure 1) is equipped with a reversible, built-in bracket; it is configured - FIGURE 1 -MPSA-200 at the factory for mounting on a wail or other vertical surface. In order to mount on a table or horizontal surface securely, the bracket must be reversed to the position shown in Figure 2. This orientation is necessary to assure proper cooling I FIGURE 2-REVERSED MPSA MOUNTING BRACKET 01.02 Unpack and inspect the power supply and the enclosed hardware. Examine the package and make careful note of any visible damage. If any damage is found, bring it to the attention of the delivery carrier and make the proper claims. YPSA-ZOO INSTALLATION SECTION 100-003-255 JULY 1994 01.03 Check the hardware list; if it is deter- mined that any equipment within the carton is missing, contact your Toshiba supplier immed- iately. 01.04 The following hardware, which is re- quired to mount and connect the MPSA to the system, is supplied with each unit. ENCLOSED HARDWARE Quantity Item 2 T.C. Toggler Wall Fasteners (Figure 3) 2 #14 Hex Head Sheet Metal Screws 1 Toggler Key 1 Template 1 Spare AC Fuse (Fl ,2.5 amp, SLO-EL0 125-VAC) 1 Spare DC Fuse (F2, 5.0 amp, Fast-BLO, 32-VDC) 1 16 AWG, 3-wire Jacketed Cable (54 inches) Legs FIGURE 3-TOGGLER 01.10 Surface Preparation 01 .l 1 Choose a suitable location (either vertical or horizontal) for the MPSA and locate the tem- plate on that location. If on a wall, use a spirit level to verify that the drilling points are level. 01.12 Place punch marks on the mounting sur- face through the two “+” marks on the template. 01 .13 Drill through the mounting surface with a 5/l 6-inch bit to prepare the anchoring holes. 01.20 Mounting the MPSA 01.21 Press the anchor legs of the togglers together, and insert them into the anchoring holes -l-
MPSA-200 INSTALLATION SECTION 1 W-003-255 JlJl.Y 1994 until their neck flanges are flush with the mount- ing surface (Figure 4). If insertion is difficult, tap them lightly with a hammer. -face FIGURE 4-TOGGLER INSERTION 01.22 insert a toggler key into the small hole in the neck of each fastener, as shown in Figure 5. This should cause the anchor legs to “pop” open. Remove the toggler key. Spread Anchor Legs FIGURE 5-TOGGLER KEY 01.23 Thread the screws into the small holes in the center of the togglers. Leave some clearance between the bottom of each screw head and the mounting surface (Figure 6). Sheet scl T F FIGURE 6-TOGGLER SCREW 01.24 Place MPSA against the mounting sur- face with the screws protruding through the holes. 01.25 Position the power supply so that the nar- rower portions of the keyholes slip over the screws (Figure 7), and (if the unit is wall-mounted) the weight of the power supply is supported. Tighten the screws. 01.26 If. the power supply is table-mounted, make certain the unit rests on its four .rubber “feet” (this is essential for proper cooling) and secured with the mounting bracket. 01.30 Fuses 01.31 Remove the spare fuses from the hard- ware carton, and place them in their individually marked holders. 01.32 Remove and inspect the fuses that were shipped inside the MPSA. If either fuse is defec- tive, replace it and order another spare fuse from your Toshiba supplier. 01.33 Connect the MPSA to the MKSU per Paragraph 05.20, Section 100-003-200, Instal- lation. (If a power battery backup unit is to be installed, see next paragraph.) 02 BAlTERY BACKUP INSTALLATION 02.00 Description 02.01 The power battery backup unit (PBBU) in Figure 8 is an optional PCB which may be installed in the MPSA-200 to interface with two auxiliary 12 VDC batteries. In the event of an electrical -- power failure, the PBBUprovides an automatic battery power source, permitting a typical Strata S system to continue normal opera- tions for some time (in direct ratio with the type and size of the batteries chosen). -2-
FIGURE 8-PBBU PCB 02.02 The PBBU contains a voltage sensing cir- cuit which causes an electro-mechanical relay to connect the back-up battery power to the system before the MPSA output voltage drops below 21 VDC (at which point system functions would be MPSA-200 INSTALLATION SECTION 100-003-255 JULY 1984 disrupted and existing calls would be discon- nected). 02.03 When the normal source of electrical power is restored. the voltage sensing circuit relay will disconnect the standby battery power source. 02.04 If the standby battery power source out- put fails below 21 VDC while it is connected to the system, the voltage sensing circuit will cause the relay to disconnect the standby batteries from the system. 02.05 The standby batteries will not be recon- nected unless: 0 The “Battery Override” switch (Figures 8 and, 9) is placed in the ON position. . . . or . . . l The depleted batteries are replaced by a freshly charged pair and the “Battery Override” switch is turned on and then released. FIGURE 9-MPSA CONTROL PANEL -3-
MPSA-ZOO lNSTAUAllON SECTION 100-603-255 JULY 1994 _.. 02.06 The PBBU also contains circuitry to pro- vide the charge current necessary to maintain the batteries at a satisfactory level of charge while the Strutu S system is in normal operation. An external fast charger may also be connected across the battery output terminal connections. 02.07 The PSBU kii contains the following: l PBBU-power battery backup PCB. l Fuse-spare battery protection fuse. l “PBBU-4 RN”-decal to be placed on the front of the MPSA. l “WARNING”-warning tag for attachment to the 115 VAC power cord. 02.08 In addition to the kit, these installer- -provided items are needed to install a PBBU. l Two Batteries-lead-acid, maintenance-free automobile batteries (80 amp/hr maximum) are recommended. The procedures in Para- graph 02.40 assume batteries with side- mounted terminals are used. l Battery Rack & Separator-a battery rack and separator should be used to assure the batter- ies will not tip and spill battery acid or acciden- tally short the battery terminals. l Two-Wire Connecting Cable-a 2-wire con- necting cable, terminating at one end with %- in. ring terminals and at the other end with ‘%-in. spade terminals, is required to connect the batteries and the MPSA. The minimum wire gauge must be determined by the loop length of the connecting cable (as indicated in Table A). TABLE A-MINIMUM WIRE GAUGE LOOP LENGTH RECOMMENDED SIZE 12feet 16 gauge 20 feet 14 gauge 30 feet 12 gauge 50 feet lOgauge l Single-Wire Cable-a 16 AWG single-wire cable, approximately 18 inches in length and equipped with ring terminals, is required to connect the two batteries in series. l Cable Clamp-a cable clamp should be used to prevent cable movement from affecting the batteries. l Battery Protection--a XI-amp, 32V fuse, or a 1 O-amp DC instantaneous-tripping circuit breaker, is required to protect the baiter& from power surge or short circuit damage. l Bolts-four H x W-in. hex head bolts are re- quired to connect the cable terminals to the batteries. l Washers-eight %-in. flat washers and four N-in. internal-tooth lock washers are required for the above cable terminal connections. l Battery Cabinet-if the batteries are not located in a well-ventilated closet or other secure area, protected from fire or sparks, a properly venti- lated protective cabinet is required to safe- guard them. CAUTION! The power supply, battery, battery rack, and the interconnecting wiring shall be installed only by qualified installem. in ac- cordance with al/applicable electrical codes and Artic/e 480 of the National Electrical -. Code. Before installing see the ‘*Install* tion Instructionss”enclosed with each item. fMFOt?TANTl Only trained personnel may service or in- stall the PBt?U and power supply. 02.10 MPSA Preparation 02.11 Verify that the power switch on the MMAU is in the OFF position, and then disconnect the 115 VAC power cord. 02.12 Remove the MPSA terminal strip cover FIGURE lO-MPSA ~RMINAL STRIP 02.13 The f&A cover is secured by ten screws. Vrewing the MPSA as if it is wall-mounted, two screws will be located on the front and four on each side. -4-
-‘. 02.14 Remove ali ten screws. 02.15 Remove the cover and set it aside. 02.16 Locate the multi-wire harness in MPSA (Figure 1 1 ), it terminates in a nylon connector. MPSA-200 INSTALLATION SECTION 1 llO-003-255 JULY 1994 02.23 Slip the PBBU fuse holder and battery override button through their respective ports in the control panel (Figure 14). The PBBU mounting bracket should be flush against the rear of the control panel. The harness should flow around the PBBU PCB, with no wires beneath it. FIGURE 11 -WIRE HARNESS IN MPSA 02.17 The harness is loosely secured to the chassis with a cable clamp (Figure 12); the clamp will allow slight harness movement. FIGURE 14-MPSA CONTROL PANEL 02.24 Align the two tan-colored PBBU pins with the two holes in the mounting bracket. The har- ness should flow around the PB5U PCB, with no wires beneath it (Figure 15). Press the pins into the holes until they catch. FIGURE 12-HARNESS CABLE CLAMP 02.20 Installing the PBBU 02.21 Two plugs are mounted in the MPSA con- trol panel; pop them out and discard. 02.22 Unwrap the PBBU. Remove and save the screw located in the mounting bracket (Figure 13). FIGURE 13-PBBU MOUNTING SCREW FIGURE 15-PBBU MOUNTING PINS 02.25 Use the previously removed screw and secure the mounting bracket to the control panel. 02.26 Plug the connector into the nine-hole jack in the center of the PBBU. Do not force the prongs into the jack, they are keyed so that they can be mated in only one position. 02.27 Make certainthat no wires from the.har- ness are caught between the cover and the PBBU heat sink (Figure 16), and replace the MPSAcover. Secure it with the ten screws originally removed. -5-
MPSA-200 INSTALLATION SECTION 100-003-255 JULY 1994 FIGURE 16-PBBU HEAT SINK 02.28 Depress the battery override button (Fig- ure 14). If it catches and stays in, press it again to cause it to release and protrude out of the control panel. The button must be out for the MPSA to operate normally. 02.29 Remove the spare fuse from the P88U kit, and put it in the holder located on the top of the MPSA. 02.30 Required Labels and Warning Tags 02.31 Remove the warning tag from the kit and tie it to the power cord where it connects to the MPSA. 02.32 The “PBBU-4 REV”decal must be placed on the control panel of the MPSA. Remove the decal from the’kit, peel the backing off, and place it on the control panel (Figure 14). 02.40 Battery Connection DANGER! Do not attempt to connect the batteries to the MPSA while the AC power cord is plugged in, or without the MPSA being connected to the MKSU. Do not connect the two-wire cable to the batteries before connecting it to the MPSA. Once the bat- teries are connected to the MPSA the 24 V output terminals are live. 02.41 Select a location for the batteries near the power supply. The loop length of the cable connecting them to the power supply will deter- mine the minimum gauge wire which can be used in the cable. See Table A DANGER! The area in which the batteries are to be locatedmustbe wellventilatedtopreventa dangerous accumulation of battery gases. The batteries must also be protected from moisture and extreme temperatures. 02.42 Secure the batteries in the battery rack and separator, which should be located in a min- imum access area, such as a closet or a well ventilated cabinet. 02.43 Verify that the battery override button is in the OFF (out) position. 02.44 Loosen the two screws on the terminal strip identified as 24V/BAllERY. 02.45 Connect the battery fuse (or circuit breaker) lead to the negative terminal on battery #l (Figure 17). Batters r Terminal Lockwasher’ Bolt/ FIGURE17 i _ BATTERY TERMINAL AlTACHMENT 02.46 Attach the negative wire of the 2-wire cable to the battery fuse (or circuit breaker). 02.47 Connect the positive wire to the positive terminal of battery #2 (see Figure 17). 02.48 Connect the two batteries with the sin- gle-wire cable--one end to the positive terminal on battery #1 and the other end to the negative terminal on battery #2 (Figure 18). NOTE: Place the cable clamp over the two-wire cable and secure it to either the battery rack or the protective cabinet. Adjust the clamp to relieve strain on the cable. 02.50 Installation Finalization 02.51 Plug in the AC power cord, and verify that the AC ON indicator is lit. 02.52 Unplug the AC power cord, and verify that the DC ON indicator is lit to indicate that the batteries are supplying electrical power. 02.53 Replace the termi’r;al strip cover and test the Strata Ssystem functions under both AC and battery back-up power. -6-
MPSA-200 INSTALLATION SECTION 100-003-255 JULY 1984 Battery #2 r Clamp 1 ‘k m r + Marker A -- -- 0 -- 1 / 1 MPSA-200 si”g,&iz9yLJ Cable Battery Rack and Separator To MKSU FIGURE 18--RECOMMENDED WIRING DIAGRAM IMPORTANT! When testing is complete, make certain that the battery override button is in the OFF position and that the AC ON indicator is lit.