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Briggs & Stratton Engine 210000, 280000, 310000 MS5935 Operating Instructions

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    Briggs & Stratton Corporation
    Milwaukee, Wisconsin 53201
    www.briggsandstratton.com
    © Copyright 2005 by Briggs & Stratton CorporationFORM NO. MS-5935-8/05
    PRINTED IN U.S.A.
    	 
      
    
    	 
     	
     	 		
    
       
     
    
        
     	
    
      
    
    
    
         
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    1
    Note: (This note applies only to engines used in the U.S.A.) Maintenance, replacement or repair of the emission control devices and systems may be performed
    by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton
    warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer.
    ENGINE COMPONENTS
     Fig. 1
    1Oil drain
    2Oil fill / Dipstick
    3Rotating screen
    4Air cleaner handle
    5Muffler / muffler guard, if equipped 
    & Spark arrester, if equipped
    612 V electric starter
    7Rewind starter handle
    8Fuel pump (if equipped)
    9In-line fuel filter (if equipped)
    10Carburetor or LPG / NG Mixer
    11Oil filter (if equipped)
    12Air Cleaner cover
    13Spark plug wire
    14Engine Model Type Code
    xxxxxx xxxx xx xxxxxxxx
    Record your engine
     Model, Type and Code numbers here for
    future use.
    Record your date of purchase here for future use.
    GENERAL INFORMATION
    In the state of California, OHV Model Series 210000, 280000
    and 310000 engines are certified by the California Air
    Resources Board to meet emissions standards for 250 hours.
    Such certification does not grant the purchaser, owner or
    operator of this engine any additional warranties with respect
    to the performance or operational life of this engine. This
    engine is warranted solely according to the product and
    emissions warranties stated elsewhere in this manual.
    Model Series 210000
    Bore 87.31 mm (3.44 in.). . . . . . . . . . . . . . . . . . . . . . . . . 
    Stroke 57.66 mm (2.27 in.). . . . . . . . . . . . . . . . . . . . . . . 
    Displacement 344 cc (21.00 cu. in.). . . . . . . . . . . . . . . . . 
    Model Series 280000
    Bore 87.31 mm (3.44 in.). . . . . . . . . . . . . . . . . . . . . . . . . 
    Stroke 77.78 mm (3.06 in.). . . . . . . . . . . . . . . . . . . . . . . 
    Displacement 466 cc (28.42 cu. in.). . . . . . . . . . . . . . . . . 
    Model Series 310000
    Bore 90.60 mm (3.56 in.). . . . . . . . . . . . . . . . . . . . . . . . . 
    Stroke 77.78 mm (3.06 in.). . . . . . . . . . . . . . . . . . . . . . . 
    Displacement 501 cc (30.59 cu. in.). . . . . . . . . . . . . . . . . 
    TUNE-UP SPECIFICATIONS
    Armature air gap 0.25 − 0.36 mm . . . . . . . . . . . . . . . . . . 
    (0.010 − 0.014 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Spark plug gap  0.76 mm (0.30 in.). . . . . . . . . . . . . . . . . 
    Valve clearance with valve springs installed and piston 6 mm past
    top dead center (check when engine is cold). See Repair
    Manual P/N 272147.
    Intake valve clearance  0.08 − 0.13 mm . . . . . . . . . . . . . . 
    (0.003 − 0.005 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Exhaust valve clearance  0.13 − 0.18 mm . . . . . . . . . . . . . 
    (0.005 − 0.007 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Note: Engine power will decrease 3-1/2% for each
    1,000 feet (300 meters) above sea level and 1%
    for each 10° F (5.6° C) above 77° F (25° C).
    Engine will operate satisfactorily at an angle up
    to 15°.
    TECHNICAL INFORMATION
    Power Ratings
    The power ratings for an individual engine model are initially
    developed by starting with SAE (Society of Automotive
    Engineers) code J1940 (Small Engine Power & Torque Rating
    Procedure) (Revision 2002-05). Given both the wide array of
    products on which our engines are placed, and the variety of
    environmental issues applicable to operating the equipment, it
    may be that the engine you have purchased will not develop
    the rated horsepower when used in a piece of power
    equipment (actual on-site" power). This difference is due to a
    variety of factors including, but not limited to, the following:
    differences in altitude, temperature, barometric pressure,
    humidity, fuel, engine lubrication, maximum governed engine
    speed, individual engine to engine variability, design of the
    particular piece of power equipment, the manner in which the
    engine is operated, engine run-in to reduce friction and clean
    out of combustion chambers, adjustments to the valves and
    carburetor, and other factors. The power ratings may also be
    adjusted based on comparisons to other similar engines
    utilized in similar applications, and will therefore not necessari-
    ly match the values derived using the foregoing codes.
    Hazard Symbols and Meanings
    Explosion
    To x i c  F u m e sShock
    Hot Surface KickbackFire
    Moving PartsFrostbite
    Wear Eye Protection
    International Symbols and Meanings
    StopFuel Shutoff Read Operator’s
    Manual
    Fuel Choke Safety Alert
    OilOn Off
    SAFETY SPECIFICATIONS
    •Read entire Operating & Maintenance Instructions
    AND the instructions for the equipment this engine
    powers.*
    •Failure to follow instructions could result in serious
    injury or death.
    BEFORE OPERATING
    ENGINE
    * Briggs & Stratton does not necessarily know what equip-
    ment this engine will power. For that reason, you should
    carefully read and understand the operating instructions for
    the equipment on which your engine is placed.
    •Make you aware of hazards associated with
    engines
    •Inform you of the risk of injury associated with
    those hazards, and
    •Tell you how to avoid or reduce the risk of injury.
    THE OPERATING &
    MAINTENANCE INSTRUCTIONS
    CONTAIN SAFETY
    INFORMATION TO:
    A signal word (DANGER, WARNING, or CAUTION) is used
    with the alert symbol to indicate the likelihood and the potential
    severity of injury. In addition, a hazard symbol may be used to
    represent the type of hazard.
    DANGER indicates a hazard which, if not avoided,
    will result in death or serious injury.
    WARNING indicates a hazard which, if not avoided,
    could result in death or serious injury.
    CAUTION indicates a hazard which, if not avoided,
    might result in minor or moderate injury.
    CAUTION
    , when used without the alert symbol,
    indicates a situation that could result in damage to
    the engine.
    The engine exhaust from this product contains
    chemicals known to the State of California to cause
    cancer, birth defects, or other reproductive harm.
    WARNING 
    						
    							GB
    2
    •Start and run engine outdoors.
    •Do not start or run engine in enclosed area, even if
    doors or windows are open.WARNING
    Engines give off carbon monoxide, an
    odorless, colorless, poison gas.
    Breathing carbon monoxide can cause
    nausea, fainting or death.
    WARNING
    Starting engine creates sparking.
    Sparking can ignite nearby flammable
    gases.
    Explosion and fire could result.
    •If there is natural or LP gas leakage in area, do not
    start engine.
    •Do not use pressurized starting fluids because
    vapors are flammable.
    WARNING
    WHEN FUELING
    •Turn engine OFF and let engine cool at least 2
    minutes before removing cap or re-fueling engine.
    •Fill fuel tank outdoors or in well-ventilated area.
    •On GASOLINE operated engines, do not overfill
    fuel tank. Fill tank to approximately 1-1/2 inch below
    lowest portion of fill opening to allow for fuel
    expansion.
    •Keep gasoline away from sparks, open flames, pilot
    lights, heat, and other ignition sources.
    •Check fuel lines, tank, cap, and fittings frequently
    for cracks or leaks. Replace if necessary.
    WHEN STARTING ENGINE
    •Make sure spark plug, muffler, fuel cap and air
    cleaner are in place, and firmly secured by
    equipped fasteners.
    •Do not crank engine with spark plug, air cleaner
    cartridge, or air cleaner cover removed.
    •If fuel spills, wait until it evaporates before starting
    engine.
    •If GASOLINE engine floods, set choke to
    OPEN/RUN position, place throttle in FAST and
    crank until engine starts.
    WHEN OPERATING EQUIPMENT
    •Do not tip engine or equipment at angle which
    causes gasoline to spill.
    •Do not choke carburetor to stop engine.
    WHEN TRANSPORTING EQUIPMENT
    •Transport with fuel tank EMPTY or with fuel shut-off
    valve OFF.
    WHEN STORING GASOLINE OR EQUIPMENT WITH
    FUEL IN TANK
    •Store away from furnaces, stoves, water heaters or
    other appliances that have pilot light or other ignition
    source because they can ignite gasoline vapors.
    Fuel and its vapors are extremely
    flammable and explosive.
    Fire or explosion can cause severe
    burns or death.
    WARNING
    Gaseous fuels are extremely flammable
    and readily form explosive air-vapor mix-
    tures at ambient temperatures.
    IF YOU SMELL GAS:
    •DO NOT start the engine.
    •DO NOT actuate any electrical switches.
    •DO NOT use the phone in the vicinity.
    •Evacuate the area.
    •Contact the gas supplier or fire department.
    REMEMBER:
    •LPG vapor is heavier than air and trends to collect in
    low areas. NG vapor is lighter than air and tends to
    collect in high areas. Both may travel to remote
    locations.
    •Keep all flames, sparks, pilot lights, and other
    ignition sources away from the area where the
    engine is operated or repaired.
    •DO NOT smoke when operating or repairing the
    engine.
    •DO NOT store gasoline or other flammable vapors
    or liquids in the vicinity of the engine.
    •BEFORE doing any service work to the engine, shut
    off the gas supply.
    •After initial installation or servicing, check for gas
    leaks. DO NOT use an open flame. Apply very
    soapy water or leak test solution with a brush and
    look for bubbles.
    •Keep the equipment and the area surrounding the
    engine free of debris.
    •Install the fuel system according to applicable
    fuel/gas codes.
    •Installation, adjustment and repair work should be
    done by a qualified technician.
    •Flexible supply lines should be checked regularly to
    make sure they are in good condition. Replace
    damaged or leaking components.
    WARNING
    Wear eye protection when doing repair
    work.
    Frostbite can result from skin/eye contact
    with leaking LP liquid.
    •Operate equipment with guards in place.
    •Keep hands and feet away from rotating parts.
    •Tie up long hair and remove jewelry.
    •Do not wear loose-fitting clothing, dangling
    drawstrings or items that could become caught.
    WARNING
    Rotating parts can contact or entangle
    hands, feet, hair, clothing, or accessories.
    Traumatic amputation or severe lacera-
    tion can result.
    •When starting engine, pull cord slowly until
    resistance is felt, then pull rapidly.
    •Remove all external equipment/engine loads
    before starting engine.
    •Direct coupled equipment components such as, but
    not limited to, blades, impellors, pulleys, sprockets,
    etc., must be securely attached.
    WARNING
    Rapid retraction of starter cord (kickback)
    will pull hand and arm toward engine faster
    than you can let go.
    Broken bones, fractures, bruises or
    sprains could result.
    •Allow muffler, engine cylinder and fins to cool before
    touching.
    •Remove accumulated combustibles from muffler
    area and cylinder area.
    •Install and maintain in working order a spark
    arrester before using equipment on forest-covered,
    grass-covered, brush-covered unimproved land.
    The state of California requires this (Section 4442 of
    the California Public Resources Code). Other
    states may have similar laws. Federal laws apply on
    federal land.
    WARNING
    Running engines produce heat. Engine
    parts, especially muffler, become
    extremely hot.
    Severe thermal burns can occur on
    contact.
    Combustible debris, such as leaves,
    grass, brush, etc. can catch fire.
    BEFORE PERFORMING ADJUSTMENTS OR RE-
    PA I R S
    •Disconnect spark plug wire and keep it away from
    spark plug.
    •Disconnect battery at negative terminal (only
    engines with electric start).
    WHEN TESTING FOR SPARK
    •Use approved spark plug tester.
    •Do not check for spark with spark plug removed.
    WARNING
    Unintentional sparking can result in fire
    or electric shock.
    Unintentional start-up can result in en-
    tanglement, traumatic amputation, or
    laceration. 
    						
    							GB
    3
    OIL RECOMMENDATIONS
    CAUTION: 
    Engine shipped from Briggs & Stratton without oil. Beforestarting engine, fill with oil. Do not over-fill.
    Use a high quality detergent oil classified For Service SG, SH,
    SJ, SL" or higher such as Briggs & Stratton 30, Part Number
    100005. Use no special additives with recommended oils. Do
    not mix oil with gasoline.
     
    °C-30°F-20 020 40 60 80 100
    -20 -10 0 10 20 30 40
    *
    **
    32
    Choose the SAE viscosity grade of oil from this chart that
    matches the starting temperature anticipated before the next
    oil change.
    *Air cooled engines run hotter than automotive engines.
    The use of non-synthetic multi-viscosity oils (5W-30,
    10W-30, etc.) in temperatures above 40° F (4° C) will
    result in higher than normal oil consumption. When using
    a multi-viscosity oil, check oil level more frequently.
    **Use of SAE 30 oil below 40° F (4° C) will result in hard
    starting and possible engine damage due to inade-
    quate lubrication.
    Note:Synthetic oil meeting ILSAC GF-2, API
    certification mark and API service symbol (shown
    at left) with SJ/CF ENERGY CONSERVING" or
    higher, is an acceptable oil at all temperatures.
    Use of synthetic oil does not alter required oil
    change intervals.
    CHECKING & ADDING OILFig. 2
     (Oil capacity is about 1.4 liter or 48 oz.)
    •Check oil level before starting engine.
    •DO NOT overfill. Keep level at FULL.
    •Check level daily, or after every eight (8) hours of use.
    1. Place engine level and keep oil fill area clean. 
    
    2. Remove dipstick , wipe with clean cloth,
    3. Replace and tighten down again. Remove dipstick and
    check oil level. Oil should be at FULL line on dipstick. 
    
    4. If oil is required, add slowly. 
    5. Tighten dipstick firmly before starting engine. 
    FUEL RECOMMENDATIONS
    Gasoline Powered Engines
    Use clean, fresh, lead-free, regular gasoline with a minimum of
    85 octane. Leaded gasoline may be used if it is commercially
    available and if unleaded is unavailable. Purchase fuel in
    quantity that can be used within 30 days. See Storage
    instructions.
    In U.S.A. leaded gasoline may not be used. Some fuels, called
    oxygenated or reformulated gasolines, are gasolines blended
    with alcohols or ethers. Excessive amounts of these blends
    can damage the fuel system or cause performance problems.
    If any undesirable operating symptoms occur, use gasoline
    with a lower percentage of alcohol or ether.
    This engine is certified to operate on gasoline. Exhaust
    Emission Control System: EM (Engine Modifications).
    Do not use gasoline which contains Methanol. Do not mix oil
    with gasoline.
    For engine protection, we recommend using Briggs & Stratton
    Fuel Stabilizer available from an Authorized Briggs & Stratton
    Service Dealer.
    Check fuel level
    WARNING
    Before refueling, allow
    engine to cool 2 minutes.
    Clean around fuel fill before removing cap to refuel. Fill tank to
    approximately 1/2 inch below lowest portion of fill opening to
    allow for fuel expansion. Be careful not to overfill.
    Natural / Liquid Propane Gas
     Powered Engines
    •Use clean, dry fuel, free of moisture or any particulate
    material. Using fuels outside the following recom-
    mended values may cause performance problems.
    •In engines set up to run on LPG, commercial grade
    HD5 LPG is recommended. Recommended fuel
    composition is fuel with a minimum fuel energy of
    2500 BTU’s/ft
    3 with maximum propylene content of
    5% and butane and heavier gas content of 2.5% and
    minimum propane content of 90%.
    •NG or LPG engines are certified to operate on natural
    or liquid propane gas.
    WARNING
    The equipment on which this engine is
    mounted is equipped with an automatic
    safety gas fuel lock-off" valve. DO NOT
    operate the equipment if the fuel lock-off"
    valve is missing or inoperative.
    •Read the operating instructions supplied by the
    equipment manufacturer for information on refueling
    natural or LP gas engine.
    Re-fueling
    STARTING / STOPPING
    WARNING
    Oil Pressure Switch
    If engine is equipped with an oil pressure switch, the switch will
    either activate a warning light or stop the engine when the
    engine runs low on oil. (Read the operating instructions
    supplied by the equipment manufacturer to determine which
    way your engine is equipped because the equipment
    manufacturer supplies the oil pressure gauge.)
    BEFORE STARTING
    Start, store, and fuel engine in a level position. Remove
    external equipment / engine loads. Check oil level, and use
    correct type of oil for starting temperature.
     
    STARTING ENGINEFig. 3
    Gasoline Powered Engines
    1. Open fuel shut-off valve (if equipped). 
    2. Move throttle  to FAST. Operate engine with throttle in
    FAST.
    3. Move choke 
     control lever to CHOKE.
    4. If choke and throttle are are on the same control, move
    to START or CHOKE position. 
    
    5.ELECTRIC START: Insert key and turn to START. 
    CAUTION: To prolong starter life, use short
    starting cycles (5 seconds maximum, then wait
    one minute.) Follow manufacturer’s recommenda-
    tions for charging battery.
    6.REWIND START: Insert key and turn to START. 
    
    When starting engine, pull cord slowly until resistance is
    felt, then pull rapidly. 
    7. Allow engine to warm up. 
    IF CHOKE EQUIPPED: Slowly adjust toward RUN
    position. Wait until engine runs smoothly before each
    choke adjustment.
    Natural / Liquid Propane Gas
     Powered Engines
    1.ELECTRIC START: Insert key and turn to START. 
    CAUTION: To prolong starter life, use short
    starting cycles (5 seconds maximum, then wait
    one minute.) Follow manufacturer’s recommenda-
    tions for charging battery.
    2.REWIND START: Insert key and turn to START.
    When starting engine, pull cord slowly until resistance
    is felt, then pull rapidly. 
    3. Allow engine to warm up.
     
    STOPPINGFig. 4
    Do not stop engine by moving
    choke control to CHOKE.Backfire, fire or engine dam-
    age could occur.
    WARNING
    •With throttle (if equipped) in FAST  position, turn key to
    OFF. 
    
    •Remove key and store out of reach of children.
    •Close fuel valve.
      
    						
    							GB
    4
    MAINTENANCE
    WARNING
    To prevent accidental starting, remove spark
    plug wire and ground it before servicing.
    We recommend that you see an authorized Briggs & Stratton
    Dealer for all maintenance and service. Use only Briggs &
    Stratton parts.
    WARNINGDo not strike the flywheel with
    hammer or hard object. If
    done, the flywheel may shatter during operation.
    Do not tamper with governor spring, links or other parts to
    increase engine speed.
    First 5 hours
    Change oil
    Every 8 hours or daily
    Check oil level
    Clean finger guard and around muffler
    Every 25 hours or every season
    Change oil if operating under heavy load or high
    ambient temperature
    Service air cleaner pre-cleaner, if equipped*
    Replace air cleaner cartridge if no pre-cleaner*
    Every 50 hours or every season
    Change oil
    Clean and inspect spark arrester, if equipped
    Clean Extended Life Series
     air cleaner cartridge*
    Every 100 hours or every season
    Replace air cleaner cartridge, if equipped with
    pre-cleaner*
    Replace oil filter, if equipped
    Replace in-line fuel filter, if equipped
    Clean cooling system*
    Clean or replace spark plug**
    Every 200 hours or every season
    Replace Extended Life Series
     air cleaner
    cartridge*
    Every season
    Check valve clearance
    *Clean more often under dusty conditions, or when
    airborne debris is present or after prolonged opera-
    tion cutting tall, dry grass.
    **In some areas, local law requires using a resistor
    spark plug to suppress ignition signals. If this engine
    was originally equipped with resistor spark plug, use
    same type of spark plug for replacement.
    CHANGING ENGINE OILFig. 5
    WARNING
    Change oil after first 5 hours of operation. Change oil while
    engine is warm. Refill with new oil of recommended SAE
    viscosity grade.
    1. Place engine level.
    2. Disconnect spark plug wire and keep it away from spark
    plug.
    3. With engine OFF but still warm, remove drain plug 
    and drain oil into appropriate receptacle.
    4. Reinstall oil drain plug. remove dipstick. 
    5. Fill to FULL mark on dipstick with new oil. 
    DO NOT OVERFILL 6. Replace dipstick. Check oil level.
    OIL FILTER (if equipped)
    1. Drain engine oil and remove oil filter.
    2. Before installing new filter, lightly oil filter gasket with
    fresh, clean engine oil.
    3. Screw filter on by hand until gasket contacts oil filter
    adapter. Tighten 1/2 to 3/4 turn more.
    4. Add fresh oil. Fill to FULL line on dipstick.
    5. Start and run engine at idle to check for leaks.
    6. Stop engine. Recheck oil level and add oil if required.
    OIL PRESSURE
    If oil pressure drops too low, an oil pressure switch (if engine is
    equipped) will either activate a warning light or stop the engine.
    Check oil level with dipstick. If oil level is between ADD and
    FULL mark on dipstick, Do not try to restart engine
    . Contact an
    Authorized Briggs & Stratton Service Dealer. Do not operate
    engine until oil pressure is corrected.
    If oil level is below ADD mark on dipstick, add oil to bring level
    to FULL mark. Restart engine and check oil pressure. If
    pressure is normal, continue to operate engine.
    Note: Oil pressure gauge, if engine is equipped, is supplied by
    manufacturer of equipment.
     
    AIR CLEANERFig. 6
    CAUTION: Do not use pressurized air or solvents to
    clean cartridge. Pressurized air can damage cartridge;
    solvents will dissolve cartridge.
    Extended Life Series 
    Air Filter Cartridge
     
    This filter, IF STAMPED ‘WASHABLE’, can be washed with
    warm water and mild soap. 
    IMPORTANT: Rinse in tap water with SCREEN side up
    allowing dirt and debris to filter out.
    Leave filter to dry overnight before reinstalling.
    Cartridge removal / installation
    1. Pull up on air cleaner cover  handle, and rotate
    towards 
     engine.
    2. Remove cover 
    .
    3. Carefully lift air cleaner cartridge , and pre-cleaner
    , if equipped, from blower housing.
    4. Clean air cleaner base carefully to prevent debris from
    falling into carburetor.5. Place new pre-cleaner, if equipped, and cartridge firmly
    in base.
    6. Align tabs 
    	 on cover with slots 
     of blower housing
    and replace cover.
    7. Hook handle and close cover.
     
    HIGH FLOW AIR CLEANER −
    CYLINDER FILTERFig. 7
    This filter  is made of cotton, which is different from a
    standard paper filter, it MUST be oiled.
    1. Spray the filter with air filter cleaning solution. Allow filter
    to soak in solution for 15 minutes.
    CAUTION: Never use detergents, high pres-
    sure water, or gasoline to clean this filter.
    2. Rinse the filter with warm water. Let the water run from
    clean side to the dirty side.
    3. Allow filter to dry completely. It is best to allow the filter to
    dry naturally. Do not use heat, this may shrink the cotton.
    4. USE ONLY AIR FILTER OIL, such as the oil included in
    the cleaning kit (P/N 5089D), to re-oil the filter.
    WARNING
    Never use motor oil, transmission fluid, WD40, or
    other oils. Failure to follow instructions can cause
    fires resulting in death or serious injury. Use only
    air filter oil designed specifically for air filters.
    5. Pour or spray a small amount on each pleat. Allow the oil
    to soak into the filter for 20 minutes. The filter is correctly
    oiled when the cotton changes to the color of the oil.
    CAUTION: DO NOT over-oil air filter, it will
    interfere with engine performance and may cause
    engine damage. If the filter is placed on cardboard
    for 10 minutes and leaves a stain, it is over oiled.
    Wash/clean and re-oil per above instructions.
    6. Re-install air filter.
    SPARK PLUG
    
    
    Check the spark plug every season. Replace the spark plug if
    upon inspection the electrodes are burned or worn. Ensure the
    spark plug is clean. Check the gap with a feeler gage 
     and
    reset to .76 mm or 0.30 in. 
     if necessary. 
    CLEANING DEBRISFig. 8
    Daily or before every use, clean accumulated debris from
    engine. Keep linkage, springs and controls clean. Keep
    area around and behind the muffler free of any combustible
    debris.
    
    CAUTION: Do not use water to clean engine parts. Water
    could contaminate fuel system. Use a brush or dry cloth.
    WARNING
    Engine parts should be kept clean to reduce the risk of
    overheating and ignition of accumulated debris.
    MUFFLER
    WARNING
    Replacement parts for the muffler must be the same and
    installed in the same position as the original parts, otherwise
    fire can occur.
    If muffler is equipped with spark arrester screen, remove
    screen for inspection. Replace screen if damaged or plugged
    with debris.
    FUEL SYSTEM / IN-LINE FUEL FILTER
    WARNING
    Replacement parts for fuel system (caps, hoses, tanks, filters,
    etc.) must be the same as the original parts otherwise fire can
    occur.
    Fuel Filter − Drain fuel tank or close fuel shut-off valve before
    replacing fuel filter, otherwise fuel can leak out, creating a
    potential hazard. 
    						
    							GB
    5
     
    AIR COOLING SYSTEM
    Fig. 9
    It is recommended to clean the air cooling system with blower
    housing removed every 100 hours. Clean areas shown.
    STORAGE
    Engines stored over 30 days need to be protected or drained of
    fuel to prevent gum from forming in fuel system or on essential
    carburetor parts.
    For engine protection, we recommend use of Briggs & Stratton
    Fuel Stabilizer available from an Authorized Briggs & Stratton
    Service Dealer. Mix stabilizer with fuel in fuel tank or storage
    container. Run engine for a short time to circulate stabilizer
    through carburetor. Engine and fuel can be stored up to 24
    months.
    Note: If stabilizer is not used or if engine is operating on
    gasoline containing alcohol, e.g. gasohol, remove all fuel from
    tank and run engine until it stops from lack of fuel.
    1. Change oil.
    2. Remove spark plug and pour about 30 ml (1 oz) of
    engine oil into cylinder. Replace spark plug and crank
    slowly to distribute oil.
    3. Clean grass and chaff from cylinder and cylinder head
    fins, under finger guard and behind muffler.
    4. Store in a clean and dry area, but NOT near a stove,
    furnace or water heater which uses a pilot light or any
    device that can create a spark.
    SERVICE
    See an Authorized Briggs & Stratton Service Dealer. Each one
    carries a stock of Genuine Briggs & Stratton Parts and is
    equipped with special service tools. Trained mechanics
    assure expert repair service on all Briggs & Stratton engines.
    Only dealers advertising as Authorized Briggs & Stratton" are
    required to meet Briggs & Stratton standards.
    When you purchase equipment powered by a
    Briggs & Stratton engine, you are assured of
    highly skilled, reliable service at more than
    30,000 Authorized Service Dealers world-
    wide, including more than 6,000 Master
    Service Technicians. Look for these signs
    wherever Briggs & Stratton service is offered.
    You may locate your nearest Authorized Briggs & Stratton
    Service Dealer in our dealer locator map on our web site
    www.briggsandstratton.com or in the Yellow
    Pages™" directory under Engines, Gasoline"
    or Gasoline Engines," or Lawn Mowers" or
    similar category.
    ™
    Note: Walking fingers logo and Yellow Pages" are registered
    trademarks in various jurisdictions.
    An illustrated shop manual includes Theories of Operation,"
    common specifications and detailed information covering
    adjustment, tune-up and repair of Briggs & Stratton single
    cylinder, OHV, 4 cycle engines. Order the shop manual from an
    Authorized Briggs & Stratton Service Dealer. Order P/N
    272147 for all models.
    Insist on Genuine Briggs & Stratton replacement parts with our
    logo on the box and/or part. Non-original parts may not perform
    as well and may void your warranty.
    PARTIAL LIST OF GENUINE 
    BRIGGS & STRATTON PARTS
    Models 280000, 310000 AVS SeriesExtended Life Series flat air cleaner cartridge
    (washable, no pre-cleaner required)
    697153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Extended Life Series Maintenance Kit 5128. . . . . . . . 
    (Includes oil, A/C filter, spark plug, gas additive)
    Flat air cleaner cartridge and pre-cleaner kit  5077. . . . . . 
    Flat air cleaner cartridge  698083. . . . . . . . . . . . . . . . . . . 
    Flat air cleaner pre-cleaner 697015. . . . . . . . . . . . . . . . . . 
    Maintenance Kit 5127. . . . . . . . . . . . . . . . . . . . . . . . . . 
    (Includes oil, A/C filter, spark plug, gas additive)
    UL approved Flat air cleaner cartridge  790263. . . . . . . . . 
    (For NG/LPG Gaseous Fuel engines only.)
    Model 210000 AVS
     SeriesFlat air cleaner cartridge and pre-cleaner kit  5079. . . . . . 
    Flat air cleaner cartridge  698413. . . . . . . . . . . . . . . . . . . 
    Flat air cleaner pre-cleaner 697292. . . . . . . . . . . . . . . . . . 
    Maintenance Kit 5126. . . . . . . . . . . . . . . . . . . . . . . . . . 
    (Includes oil, A/C filter, spark plug, gas additive)
    Oval air cleaner cartridge and pre-cleaner kit 5053. . . . . . 
    Oval air cleaner cartridge 496894. . . . . . . . . . . . . . . . . . . 
    Oval air cleaner pre-cleaner 272403. . . . . . . . . . . . . . . . . 
    High Flow Air Filter (cylinder) 698973. . . . . . . . . . . . . . . . 
    High Flow Air Filter Cleaning Kit 5089D. . . . . . . . . . . . . . 
    Synthetic Oil (32 oz.) 100074. . . . . . . . . . . . . . . . . . . . . . 
    Oil (20 oz.) 100005. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Oil (48 oz.) 100028. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Oil filter (6 cm long) 492932 -or- 5049. . . . . . . . . . . . . . . . 
    Oil filter (8.5 cm long) 491056. . . . . . . . . . . . . . . . . . . . . . 
    Fuel stabilizer (30 ml, single use pouch) 992030. . . . . . . . 
    Fuel stabilizer (125 ml)  999005E -or- 5041. . . . . . . . . . . . 
    Fuel filter (without fuel pump) 298090 -or- 5018. . . . . . . . . 
    Extended Life Series
     Fuel filter 
    (for engines with fuel pump) 695666 -or- 5070. . . . . . . . . . 
    Fuel filter (for engines with fuel pump) 394358. . . . . . . . . . 
    Resistor spark plug 491055. . . . . . . . . . . . . . . . . . . . . . . 
    Long life platinum spark plug
    (used on most OHV engines) 5066. . . . . . . . . . . . . . . . . 
    Spark tester 19368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
    Spark plug wrench 89838 -or- 5023. . . . . . . . . . . . . . . . . . 
    Oil pump kit (uses standard electric drill to
    remove oil from engine quickly) 5056. . . . . . . . . . . . . . . .  
    						
    							GB
    6
    BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY
    Effective July 1, 2004 replaces all undated Warranties and all Warranties dated before July 1, 2004
    LIMITED WARRANTYBriggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both. Transporta-
    tion charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and
    subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at
    www.briggsandstratton.com
    , or by calling 1-800-233-3723, or as listed in the ‘Yellow Pages™’. 
    THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICU-
    LAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES
    ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY
    LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or
    limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights
    and you may also have other rights which vary from state to state and country to country.
    Vanguard
    ELS
    I/C
    Industrial Plus
    Intek
       (Sleeve Bore)Fource
    Intek
       (Kool Bore)
    Power Built OHV
    Quantum
    Quattro
    Q45
    SprintClassic
    Commercial Use2 years
    90 days1 year
    Consumer Use
    2 years 2 years
    90 days1 year
    OUR PRODUCT
    WARRANTY PERIOD*
    Etek
    1 year
    * Note the following special warranty periods: 2 years for Classic™ engines in the European Union and Eastern European countries, for all consumer products in the European Union, and
    for emission control systems on engines certified by EPA and CARB. 5 years for consumer use, 90 days for commercial use of Touch-N-Mow® starter on Quantum® and Intek™ engines.
    Engines used in competitive racing or on commercial or rental tracks are not warrantied.
    The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use”
    means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an
    engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
    NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF
    YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE
    PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
    ABOUT YOUR ENGINE WARRANTY
    Briggs & Stratton welcomes warranty repair and apologizes to
    you for being inconvenienced. Any Authorized Service Dealer
    may perform warranty repairs. Most warranty repairs are han-
    dled routinely, but sometimes requests for warranty service
    may not be appropriate. For example, warranty would not apply
    if engine damage occurred because of misuse, lack of routine
    maintenance, shipping, handling, warehousing or improper
    installation. Similarly, warranty is void if the serial number of the
    engine has been removed or the engine has been altered or
    modified.
    If a customer differs with the decision of the Service Dealer, an
    investigation will be made to determine whether the warranty
    applies. Ask the Service Dealer to submit all supporting facts to
    his Distributor or the Factory for review. If the Distributor or the
    Factory decides that the claim is justified, the customer will be
    fully reimbursed for those items that are defective. To avoid mis-
    understanding which might occur between the customer and
    the Dealer, listed below are some of the causes of engine failure
    that the warranty does not cover.
    Normal wear:
    Engines, like all mechanical devices, need periodic parts service
    and replacement to perform well. Warranty will not cover repair
    when normal use has exhausted the life of a part or an engine.
    Improper maintenance:
    The life of an engine depends upon the conditions under which it
    operates, and the care it receives. Some applications, such as
    tillers, pumps and rotary mowers, are very often used in dusty or
    dirty conditions, which can cause what appears to be premature
    wear. Such wear, when caused by dirt, dust, spark plug cleaninggrit, or other abrasive material that has entered the engine be-
    cause of improper maintenance, is not covered by warranty.
    This warranty covers engine related defective material and/
    or workmanship only
    , and not replacement or refund of the
    equipment to which the engine may be mounted. Nor does
    the warranty extend to repairs required because of:
    1. PROBLEMS CAUSED BY PARTS THAT ARE NOT
    ORIGINAL BRIGGS & STRATTON PARTS.
    2. Equipment controls or installations that prevent starting,
    cause unsatisfactory engine performance, or shorten en-
    gine life. (Contact equipment manufacturer.)
    3. Leaking carburetors, clogged fuel pipes, sticking valves,
    or other damage, caused by using contaminated or stale
    fuel. (Use clean, fresh, lead-free gasoline and Briggs &
    Stratton Fuel Stabilizer, Part No. 5041.)
    4. Parts which are scored or broken because an engine was
    operated with insufficient or contaminated lubricating oil,
    or an incorrect grade of lubricating oil (check oil level daily
    or after every 8 hours of operation. Refill when necessary
    and change at recommended intervals.) OIL GARD®
    may not shut down running engine. Engine damage may
    occur if oil level is not properly maintained. Read Operat-
    ing & Maintenance Instructions.
    5. Repair or adjustment of associated parts or assemblies
    such as clutches, transmissions, remote controls, etc.,
    which are not manufactured by Briggs & Stratton.
    6. Damage or wear to parts caused by dirt, which entered
    the engine because of improper air cleaner maintenance,
    re-assembly, or use of a non-original air cleaner element
    or cartridge. (At recommended intervals, clean and re-oilthe Oil-Foam
     element or the foam pre-cleaner, and
    replace the cartridge.) Read Operating & Maintenance
    Instructions.
    7. Parts damaged by over-speeding, or overheating caused
    by grass, debris, or dirt, which plugs or clogs the cooling
    fins, or flywheel area, or damage caused by operating the
    engine in a confined area without sufficient ventilation.
    (Clean fins on the cylinder, cylinder head and flywheel at
    recommended intervals.) Read Operating & Maintenance
    Instructions.
    8. Engine or equipment parts broken by excessive vibration
    caused by a loose engine mounting, loose cutter blades,
    unbalanced blades or loose or unbalanced impellers, im-
    proper attachment of equipment to engine crankshaft,
    over-speeding or other abuse in operation.
    9. A bent or broken crankshaft, caused by striking a solid ob-
    ject with the cutter blade of a rotary lawn mower, or exces-
    sive v-belt tightness.
    10. Routine tune-up or adjustment of the engine.
    11. Engine or engine component failure, i.e., combustion
    chamber, valves, valve seats, valve guides, or burned
    starter motor windings, caused by the use of alternate
    fuels such as, liquified petroleum, natural gas, altered
    gasolines, etc.
    Warranty is available only through service dealers which
    have been authorized by Briggs & Stratton Corporation.
    your nearest Authorized Service Dealer is listed in the Yel-
    low Pages™" of your telephone directory under Engines,
    Gasoline" or Gasoline Engines," Lawn Mowers," or simi-
    lar category.
    Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)
    6,691,683
    6,647,942
    6,622,683
    6,615,787
    6,617,725
    6,603,227
    6,595,897
    6,595,176
    6,584,964
    6,557,833
    6,542,0746,520,141
    6,495,267
    6,494,175
    6,472,790
    6,460,502
    6,456,515
    6,382,166
    6,369,532
    6,356,003
    6,349,688
    6,347,6146,325,036
    6,311,663
    6,284,123
    6,263,852
    6,260,529
    6,242,828
    6,239,709
    6,237,555
    6,230,678
    6,213,083
    6,202,6166,145,487
    6,142,257
    6,135,426
    6,116,212
    6,105,548
    6,347,614
    6,082,323
    6,077,063
    6,064,027
    6,040,767
    6,014,8086,012,420
    5,992,367
    5,904,124
    5,894,715
    5,887,678
    5,852,951
    5,843,345
    5,823,153
    5,819,513
    5,813,384
    5,809,9585,803,035
    5,765,713
    5,732,555
    5,645,025
    5,642,701
    5,628352
    5,619,845
    5,606,948
    5,606,851
    5,605,130
    5,497,6795,548,955
    5,546,901
    5,445,014
    5,503,125
    5,501,203
    5,497,679
    5,320,795
    5,301,643
    5,271,363
    5,269,713
    5,265,7005,243,878
    5,235,943
    5,234,038
    5,228,487
    5,197,426
    5,197,425
    5,197,422
    5,191,864
    5,188,069
    5,186,142
    5,150,6745,138,996
    5,086,890
    5,070,829
    5,058,544
    5,040,644
    5,009,208
    4,996,956
    4,977,879
    4,977,877
    4,971,219
    4,895,1194,875,448
    4,819,593
    4,720,638
    4,719,682
    4,633,556
    4,630,498
    4,522,080
    4,520,288
    4,512,499
    4,453,507
    4,430,984D 476,629
    D 457,891
    D 368,187
    D 375,963
    D 309,457
    D 372,871
    D 361,771
    D 356,951
    D 309,457
    D 308,872
    D 308,871 
    						
    							Fig. 5
    Fig. 6
    Fig. 7
    
    
    
    
    
    
      
    
    	
    
    Fig. 8Fig. 9
    
    
     
    						
    								
    
    
    
    
    	
    		
    
    		
    
    
    
    
    
    			
    		
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