Aimco Brakes Pulse Tool Omega UL Series Operation Instructions User Manual

							Omega UL Series 
OPERATION INSTRUCTIONS 
10000 
SE Pine  Street, Portland,  OR 97216 • (503) 254-6600 • Fax  (503) 255-2615  LIT-MAN580  Rev. 03/2016
Printed in USA 
©2016 AIMCO  It is the responsibility of the employer to place the information on this instruction sheet into the hands of the operator.  
WARNING
 Always operate, inspect, and maintain this tool in accordance with the American National Standards Institute Safety Code for
  Portable Air Tools 
(ANSI B186.1) and any other applicable safety codes and regulations.
 Always turn off and disconnect the air supply hose before installing, removing, or adjusting any accessory on this tool or be fore performing any 
maintenance on this to
ol. Failure to do so could result in injury.  IMPORTANT
 Make sure that these instructions are fully understood before operating this tool. The tool, its attachments, and accessories
  must only be used for their 
designed purpose. For product liability and saf ety reasons, any modifications of the tool and its accessories must be agreed upon by the technical 
authority of the manufacturer. All locally legislated safety rules with regard to installation, operation, and maintenance sh all be respected at all times. 
The use of sloppy or worn sockets and extensions can cause excessive damage to the pulse unit.
 USE ONLY POWER DRIVE SOCKETS PER ANSI B107.2  
SAFETY FEATURES
  Torque reaction is virtually eliminated to reduce wrist injury to operator and create an ergonomic w
orking environment. Optimum torque accuracy and repeatability.
 Uniform fastening torque with narrow mean
-shift torque for hard and soft joints. Uryu quality and design.
SETTING OF TIGHTENING TORQUE
 1. Remove 4mm Allen plug in front casing. The UL
-50 & 60 series tools adjust through the anvil.2. Rotate anvil manually until torque adjuster (1.5mm Allen screw) is exposed directly in line with opening in front casing. 
CAUTION:  Do not
remove round head oil filler plug.
3. Turn torque adjuster (1.5mm Allen screw
) clockwise to increase torque and counter - clockwise to decrease torque output. Use AIM/Uryu
authorized test equipment for best results.
4. Maximum Torque 
- Turn torque adjuster (1.5mm Allen screw) clockwise until it bottoms out and back off approximately  a half turn to set an
effective maximum torque.
AIR SUPPLY
 LINE SIZE
: 1/8” NPT inlet use 1/4” ID air hose; 1/4” NPT inlet use 3/8” ID air hose; 3/8” air inlet use 1/2” air hose.  
AIR PRESSURE
: Use air pressure 5.0  -  6.0 Kgf/cm 2
 (70 -85 PSI) for optimum perfo rmance. CAUTION :  Never use higher air pressure to increase 
the output of the tool. Overloading will drastically shorten the life of all internal parts.
 DRY AND CLEAN AIR
: Drain daily and install filter at or near the take -off point to prevent trouble from foreign matter.  
AIR HOSE AND JOINTS
:  Use air hose (the shorter, the better), joints, and other fittings of good condition and of proper size to avoid pressure 
drop.
  LUBRICATION 
FOR AIR MOTOR
: Supply light Turbine Oil properly through Air Inlet or line lubricator before and after every operations. For example, Mobil  Turbine Oil #32, Shell Turbine Oil #32 and/or equivalent.  
FOR BEARINGS
: Supply recommended high -quality grease (e.g., Shell Alvania No. 2, Mobilplex 2 and/or equivalent) properly once every thre e 
months and when the tool is overhauled.
 MAINTENANCE
 REGULAR OVERHAUL
:  It is recommended that after every 200,000 pulsing seconds or 180 days, the fluid in the tool’s pulse unit be changed. At 
such time, it is also recommended to grease the bearings in th e air motor. If the presence of water is noted, it is recommended that a small amount of 
oil be run through the air motor to wash out any rust residue in the air motor. It is recommended that after every 400,000 pu lsing seconds or 
365 
days, that a pulse un it repair kit be installed in the pulse unit. This also allows the inspection of hard parts in the pulse unit.  GENUINE PARTS
:  The use of other than genuine AIMCO replacement parts may result in safety hazards, decreased tool performance, and 
increased main
tenance, and may invalidate all warranties.  
AIMCO is not responsible for customer modification of tools for applications in which AIMCO was not consulted. Repairs should  be made only by 
an authorized AIMCO Service Center. Contact AIMCO at 1-800-852-1368 for the authorized Service Center in your area.  www.aimco-global.com